By processing PVDF granules using the PVDF extrusion process, Ensinger supplies semi-finished products in various forms. Our PVDF material is characterised by a very high degree of purity and a low tendency to warp.

Ensinger is a PVDF manufacturer and PVDF supplier and offers the high performance plastic in the form of semi finished products in addition to making PVDF compounds and PVDF filaments. Furthermore, Ensinger is a specialist in PVDF plastic processing methods such as PVDF injection molding or PVDF 3D printing. Ensinger can also produce PVDF components individually according to customer requirements.

In the electronics market we draw upon deep experience in comprehensive analysis and testing for evaluation and verification to design and build lighter, more durable electronics components.

All our injection molding presses are equipped with servo-driven robotics for high-speed automation and medical device injection molding production.

Our assembly and joining capabilities include product filling, foil/heat sealing, ultrasonic welding, heat staking, mechanical assembly, pinning & UV/hot melt gluing, custom packaging/kitting, and pouching. And this includes medical device injection molding.

Our mold maintenance plans for projects that include medical device injection molding services ensure each mold undergoes regular cleaning and review at predefined intervals based upon the number of setups and cycles. Mold inspections, general mold maintenance, major mold maintenance and preventative maintenance are standard operating procedures.

Our mid to high-volume automated and semi-automated manufacturing of plastic, including medical device injection molding, injection-molded components and assemblies for single-use, metered-dose, and multi-use disposables for the drug delivery, consumer packaging and diagnostics industries offer high quality at economical value.

Natech’s projects that include medical device injection molding services are supported by MoldFlow Analysis, a Viscosity Curve, a Cavity Balance Study, a Pressure Window Characterization, a Gate Seal Time Study, and a Cooling Time Study. Natech engineers are masters of insert configuration and design single-cavity R&D molds with steel inserted areas. Interchangeable plates, inserts, and sub-inserts allow for more rapid design iterations at LOWER cost than creating new molds for each feature variation. SPI Class 103 and 104 molds are constructed from P20 steel and aluminum with hot runners and cold runners.

The production molds for medical device injection molding projects include high cavitation SPI Class 101 and 102 molds constructed from hardened steel. Cold, runner, hot sprue, and hot runner molds are designed with up to 128 cavities.

We are an ISO-certified, family-owned provider of engineering, custom injection molding, and contract manufacturing. Our clients bring demanding applications requiring medical device injection molding services and best served by expert engineers.

Each development project requiring medical device injection molding services is managed by a Project Engineer who monitors and controls deliverables and provides regular status updates.

PVDF polymer is manufactured by Ensinger under the brand name TECAFLON. The Ensinger TECAFLON PVDF family includes the following PVDF modifications:

For the consumer market, including medical device injection molding, we specialize in the automated production of high-volume disposables, unit-dose packaging, caps and closures, and over-the counter diagnostics and drug delivery applications.

Our precision injection molding options, including medical device injection molding, include scientific molding, R&D molding, high-cavitation molding, micro molding, over molding, and insert molding.

We have developed hundreds of products, some with medical device injection molding, and manufactured millions of parts annually for the medical industry. Medical devices include point of care diagnostics, microfluidics, and pharmaceutical drug delivery applications.

Clients trust Natech to be the medical device injection molding experts in engineering and manufacturing. Our engineers’ experience includes mold qualifications in medical IQ/OQ/PQ, high volume automation in consumer packaging, and engineering-grade resins and ultra-polymers in electronics.

We take pride in the workmanship of our medical device injection molding services. All Natech tools and production parts are made in the USA. We run three shifts per day, five days per week, and weekends are run on an as-needed basis.

Our medical device injection molding product finishing capabilities include hot stamping, banding, pad printing, silk screening, flaw coating, conductive painting, cosmetic painting, metalizing, and plating.

We provide medical device injection molding services in New York, New Jersey, Connecticut, Pennsylvania, Florida, California, Illinois, Oregon, Maryland, Massachusetts, Colorado, and Michigan and other regions.