
US Merchants Makes its Mark in Injection Molding - mold and plastic
Author:gly Date: 2024-09-30
hormone: (in zoology and medicine) A chemical produced in a gland and then carried in the bloodstream to another part of the body. Hormones control many important body activities, such as growth. Hormones act by triggering or regulating chemical reactions in the body. (in botany) A chemical that serves as a signaling compound that tells cells of a plant when and how to develop, or when to grow old and die.
“If you do use a plastic sports bottle, fill it up and use it right away,” Tisler adds. “It’s best not to store water in them overnight or for long periods of time.”
environment: The sum of all of the things that exist around some organism or the process and the condition those things create. Environment may refer to the weather and ecosystem in which some animal lives, or, perhaps, the temperature and humidity (or even the placement of things in the vicinity of an item of interest).
Hunt agrees. “This study represents a starting point,” she says. It gives researchers clues about what chemicals may be present in water from reusable bottles. But it doesn’t reveal what risks the now-polluted water may pose. Indeed, very little is known about many of the chemicals that were detected in the study. More research is needed to learn what these chemicals may do in the body, says Hunt.
The sensitive electronics are protected under the scratch-resistant PU surface. The high gloss level and depth effect, which even a thin coating of PU achieves, convey a very elegant impression.
He enlisted the help of Selina Tisler, a scientist in his lab. At the time, she recalls, “We didn’t know what we were looking for.”
consumer: (n.) Term for someone who buys something or uses something. (adj.) A person who uses goods and services that must be paid for.
Founded in 2003, Science News Explores is a free, award-winning online publication dedicated to providing age-appropriate science news to learners, parents and educators. The publication, as well as Science News magazine, are published by the Society for Science, a nonprofit 501(c)(3) membership organization dedicated to public engagement in scientific research and education.
In an integrated process, a heatable functional film is back-molded with polycarbonate (PC) and flood-coated with polyurethane (PU). This combination of processes is also offered by Engel under the name clearmelt. "We knew from the start that this process combination would enable automotive designers to think in a completely new way," said Michael Fischer, Head of Business Development Technologies at Engel. "With the technology already having been used for vehicle interiors, the kidney-shaped badges for BMW's new electric models represent the next step. This is the first time that combined film back injection molding and polyurethane flooding is being used in the series production of functional components on the exterior, where they are exposed to particularly high stress.”
The Danish team identified some chemicals that are potentially harmful. Future studies could determine how much of each chemical is there, says Kannan. And that’s important, he adds. Just because a chemical is in water doesn’t mean it will cause problems. Much of the risk will depend on how much of a chemical actually gets into the body, he explains.
The BMW Group has launched a new Engel production unit at its Landshut production plant, where the kidney-shaped badge for the electric BMW iX is produced in a cleanroom atmosphere. Both the BMW Group and Engel are breaking new ground here, prompting the International Society for Plastics Technology (SPE Central Europe) to honor the application with the SPE Grand Award 2021.
Tisler and Christensen’s study turned up no sign of BPA in the water stored in sports bottles. But some of the chemicals they did detect — including some plasticizers and compounds used to color bottles — may similarly disrupt hormones.
Once the radiator grille on BMW internal combustion engine vehicles, this characteristic design feature of all BMW models has taken on a new role following electrification of the drivetrains. The kidney-shaped badge protects the camera as well as several sensors for assisted and, in the future, autonomous driving. The new function means that both the design and manufacturing process for the kidney-shaped badge has changed fundamentally.
Plastic sports bottles shed hundreds of chemicals into the water they hold, a new study finds. The containers release even more pollutants after being run through a dishwasher. Although some of the chemicals might be harmful, it’s not yet known whether there’s any health risk from the amounts that end up in the water.
bisphenol A (BPA): A building block of polycarbonate plastics and many commercially important resins. This chemical gained widespread public attention when research showed it could mimic the activity of estrogen, a female sex hormone.
Scientists had known for years that chemicals can leach out of plastic. Some of those chemicals can be toxic. Manufacturers have removed some of the more worrisome chemicals, such as bisphenol A (BPA), from plastic products, such as water bottles. But little is known about what other chemicals might leave these products.
As the system solution provider, Engel is the central contact for customers, including for system components developed in conjunction with third parties. Partner companies for the production cell include Hennecke for PU processing and Petek Reinraumtechnik for cleanroom technology.
Journal: J. Peretz et al. Bisphenol A and reproductive health: Update of experimental and human evidence, 2007–2013. Environmental Health Perspectives. Vol. 122, August 1, 2014, p. 775. doi: 10.1289/ehp.1307728.
disrupt: (n. disruption) To break apart something; interrupt the normal operation of something; or to throw the normal organization (or order) of something into disorder.
They let water sit for 24 hours in new bottles, in used bottles and in bottles that had just come out of a dishwashing machine. Afterward, they used mass spectrometry to test the water. That device can essentially weigh (get the mass) of various chemicals in a sample to identify them. Tisler and Christensen compared what they found in the water from plastic bottles to substances present in water that had been stored in glass.
In another first, Engel virtually visualized the entire production unit as early as the RFQ phase. "In the 3D simulation, we were able to guide our customer through all the production cell areas, see how the robots interact, and assess the ergonomic aspects before construction of the cell had even begun," said Walter Aumayr, Vice President, Automation and Peripheral Units, at Engel Austria. "This is the future. Virtual reality means that we can give our customers even better investment security."
Lindsey Konkel Neabore likes to write stories about the environment and health for Science News for Students. She has degrees in biology and journalism. She has three cats, Misty, Trumpet and Charlotte, and one dog, Lucky.
The production cell integrates an Engel duo combi M injection molding machine with a horizontal rotary table, two large articulated robots for handling the films and molded parts, a film cleaning system, an inline quality-control station, and peripheral units including polyurethane technology. The injection molding machine's clamping unit and the robot work areas are encapsulated over a length of six meters and a height of more than four meters to achieve an ISO Class 7 cleanroom. A special feature is a sliding ceiling in the cleanroom above the injection molding machine, which can be opened for mold changes and other work in the mold area. All work steps in the cleanroom are automated. The robots also unpack the function films and pack the parts.
In the late 1990s, she found that a hormone-mimicking chemical — BPA — had leached out of the plastic cages and water bottles that she used for the mice in her lab. She had cleaned and sanitized the equipment in a dishwasher. Afterward, BPA (a building block of polycarbonate plastic) tainted the animals’ food and drinking water. Mice exposed to this chemical later had trouble getting pregnant.
pollutant: A substance that taints something — such as the air, water, our bodies or products. Some pollutants are chemicals, such as pesticides. Others may be radiation, including excess heat or light. Even weeds and other invasive species can be considered a type of biological pollution.
leach: (in geology and chemistry) The process by which water (often in the form of rain) removes soluble minerals or other chemicals from a solid, such as rock, or from sand, soil, bones, trash or ash.
Two chemists at the University of Copenhagen in Denmark have now used those new analytical tools to study water from sports bottles. Selina Tisler and Jan Christensen now report that these reusable water bottles released hundreds of plastic-related chemicals into the water they held — chemicals that hadn’t been in the starting water. The team describes its findings in the May 5 Journal of Hazardous Materials.
Journal: S. Tisler and J.H. Christensen. Non-target screening for the identification of migrating compounds from reusable plastic bottles into drinking water. Journal of Hazardous Materials. Vol. 429, May 5, 2022, p. 128331. doi: 10.1016/j.jhazmat.2022.128331.
molecule: An electrically neutral group of atoms that represents the smallest possible amount of a chemical compound. Molecules can be made of single types of atoms or of different types. For example, the oxygen in the air is made of two oxygen atoms (O2), but water is made of two hydrogen atoms and one oxygen atom (H2O).
What’s more, until recently, scientists lacked the tools to detect many of the compounds that plastics may shed. New tools now make it possible to detect some of these unknown pollutants, says Kurunthachalam Kannan. He was not involved in the new study. But he’s a chemist at New York University in New York City. For years, he has screened for many such pollutant chemicals in the environment.
risk: The chance or mathematical likelihood that some bad thing might happen. For instance, exposure to radiation poses a risk of cancer. Or the hazard — or peril — itself. (For instance: Among cancer risks that the people faced were radiation and drinking water tainted with arsenic.)
plastic: Any of a series of materials that are easily deformable; or synthetic materials that have been made from polymers (long strings of some building-block molecule) that tend to be lightweight, inexpensive and resistant to degradation. (adj.) A material that is able to adapt by changing shape or possibly even changing its function.
toxic: Poisonous or able to harm or kill cells, tissues or whole organisms. The measure of risk posed by such a poison is its toxicity.
Pat Hunt does not find the new data surprising. She’s a reproductive biologist at Washington State University in Pullman who has studied plastic leaching. Heat can cause chemicals to migrate out of plastics, she explains. Hot water in a dishwasher helps to clean and sanitize dishes. But plastics that are repeatedly exposed to high heat can start to break down. “Plastics just shouldn’t go in the dishwasher,” she concludes.
Christensen, a soccer coach, noticed that players on his team regularly drank water from reusable plastic sports bottles. Sometimes the players complained their water smelled or tasted a bit like plastic. This was usually after the water had been sitting in the bottles for hours. Christensen decided to see if he could figure out why.
An ISO Class 8 greyroom adjoins the cleanroom with the production cell. This is the work area for production employees who transfer the airtight boxes with the function films to the cleanroom production system and the packed molded parts to intralogistics for downstream processing.
analytical: (in chemistry) A field that focuses on ways to separate materials into their parts or elements or to study the composition of materials.
More than 400 different compounds had migrated from new plastic bottles into the water. Many were linked to “plasticizers.” These chemicals make the bottles squeezable. Other compounds were slip agents. Manufacturers add these to make plastic products slide easily out of the molds used to shape them. “It’s like how you would oil a baking pan so the cake doesn’t stick to the sides,” explains Tisler. Some chemicals were related to inks. These can give the bottles color or make them look shiny.
agent: A person or thing (it can be a chemical or even a form of energy) that plays some role in getting something done.
chemical: A substance formed from two or more atoms that unite (bond) in a fixed proportion and structure. For example, water is a chemical made when two hydrogen atoms bond to one oxygen atom. Its chemical formula is H2O. Chemical also can be an adjective to describe properties of materials that are the result of various reactions between different compounds.
Water stored in older plastic bottles contained the highest levels of plastic-related chemicals. Running the bottles through a dishwasher worsened the leaching. After a single wash cycle, more than 3,500 different compounds ended up in a bottle’s water. Many of these were related to dishwasher soap and might remain even after a second rinse. The pollutants appeared to stick more to the plastic bottles than they did to glass ones. Dishwashing also appeared to boost the release of a plastic’s chemicals.
Still, Kannan says, lowering exposures to plastic-related chemicals is probably a good idea. He recommends using glass or stainless steel water bottles over plastic when possible.
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