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Silcotech expands LSR injection moulding capacity - medical injection moulding

Author:gly    Date: 2024-09-30    

Join KraussMaffei for an insightful webinar designed for industry professionals, engineers and anyone interested in the manufacturing processes of PVC pipes. This session will provide a comprehensive understanding of the technology behind the production of high-quality PVC pipes: from raw material preparation to final product testing. Agenda: Introduction to PVC extrusion: overview of the basic principles of PVC pipe extrusion — including the process of melting and shaping PVC resin into pipe forms Equipment and machinery: detailed explanation of the key equipment involved — such as extruders, dies and cooling systems — and their roles in the extrusion process Process parameters: insight into the critical process parameters like temperature, pressure and cooling rates that influence the quality and consistency of the final PVC pipes Energy efficiency: examination of ways to save material and energy use when extruding PVC pipe products

Say “manufacturing automation” and thoughts immediately go to the shop floor and specialized production equipment, robotics and material handling systems. But there is another realm of possible automation — the front office.

In this collection of content, we provide expert advice on welding from some of the leading authorities in the field, with tips on such matters as controls, as well as insights on how to solve common problems in welding.

Core Technology Molding turned to Mold-Masters E-Multi auxiliary injection unit to help it win a job and dramatically change its process.

Mike Sepe has authored more than 25 ANTEC papers and more than 250 articles illustrating the importance of this interdisciplanary approach. In this collection, we present some of his best work during the years he has been contributing for Plastics Technology Magazine.

Second quarter started with price hikes in PE and the four volume engineering resins, but relatively stable pricing was largely expected by the quarter’s end.

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

DuPont Mobility & Materials will showcase these and other innovations at K 2022 in Düsseldorf, Germany, from Oct. 19 to 26. The company is exhibiting in booth C43 in Hall 6.

Gifted with extraordinary technical know how and an authoritative yet plain English writing style, in this collection of articles Fattori offers his insights on a variety of molding-related topics that are bound to make your days on the production floor go a little bit better.

Overmolded bus bars are found in virtually every xEV system. They transfer electrical energy from high-power battery packs to inverters, and inverters to e-motors, while insulating the conductor from ground or other phases. With the right materials, a bus bar can enhance a battery or e-motor energy density, durability, and electrical safety. However, it must be adequately insulated if the battery overheats, a condition known as thermal runaway, to help avoid module-to-module heat propagation.

“Although small, bus bar components are numerous, and also critical to the efficiency and durability of xEV batteries, motors, and power electronics,” said Giacomo Parisi, Marketing Director for Automotive Electrification at DuPont. “Our goal is to provide an excellent material for the application, along with assisting customers in their bus bar design and overmolding, to help them achieve their performance and production goals.”

The Plastics Industry Association (PLASTICS) has released final figures for NPE2024: The Plastics Show (May 6-10; Orlando) that officially make it the largest ever NPE in several key metrics.

Backed by a global presence, Tosaf provides localized additive and color solutions, and services for the plastic industry in North America.

Two new low-gloss additive masterbatches for PLA and PETG FDM (fused deposition modeling) 3D printed systems are newly being offered by Insight Polymers & Compounding. Insight LAA112 Low Gloss PLA and Insight TCA112 Low Gloss PETG masterbatches have been shown to reduce gloss and improve the aesthetic profiles of 3D printed objects with minimal to no impact on mechanical properties. (Image: Cat depicted on the right incorporates the low-gloss masterbatch.)

Leveraging a host of production equipment, lab testing, and engineering capabilities, DuPont has fine-tuned an overmolding process for bus bars that incorporates Zytel HTN material along with robust technical and processing support. Using sophisticated computer-aided analysis tools, DuPont collaborates with customers to reduce manufacturing time and cost yet maintain performance and safety standards.

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The aim of this presentation is to guide you through the factors and the numbers that will help you determine if a robot is a smart investment for your application. Agenda:  Why are you considering automation? What problems are you trying to solve? How and why automation can help Crunch the numbers and determine the ROI

Processors with sustainability goals or mandates have a number of ways to reach their goals. Biopolymers are among them.

When, how, what and why to automate — leading robotics suppliers and forward-thinking moldmakers will share their insights on automating manufacturing at collocated event.

Mold maintenance is critical, and with this collection of content we’ve bundled some of the very best advice we’ve published on repairing, maintaining, evaluating and even hanging molds on injection molding machines.

Sustainability continues to dominate new additives technology, but upping performance is also evident. Most of the new additives have been targeted to commodity resins and particularly polyolefins.

August 29-30 in Minneapolis all things injection molding and moldmaking will be happening at the Hyatt Regency — check out who’s speaking on what topics today.

Ultradent's entry of its Umbrella cheek retractor took home the awards for Technical Sophistication and Achievement in Economics and Efficiency at PTXPO.

This Knowledge Center provides an overview of the considerations needed to understand the purchase, operation, and maintenance of a process cooling system.

Mixed in among thought leaders from leading suppliers to injection molders and mold makers at the 2023 Molding and MoldMaking conferences will be molders and toolmakers themselves.

Formnext Chicago is an industrial additive manufacturing expo taking place April 8-10, 2025 at McCormick Place in Chicago, Illinois. Formnext Chicago is the second in a series of Formnext events in the U.S. being produced by Mesago Messe Frankfurt, AMT – The Association For Manufacturing Technology, and Gardner Business Media (our publisher).

In this collection, which is part one of a series representing some of John’s finest work, we present you with five articles that we think you will refer to time and again as you look to solve problems, cut cycle times and improve the quality of the parts you mold.

Successfully starting or restarting an injection molding machine is less about ticking boxes on a rote checklist and more about individually assessing each processing scenario and its unique variables.

Explains director of operations A.J. Pasquale, “Conventional 3D printed parts with high-gloss accentuate layer-lines and other defects suggesting lack of durability, or prototype and single-use only applications.” Typical use level is 10% to 30%. “Additive manufacturing is now used for producing finished goods rather than prototypes for injection molds. So we facilitate that trend by producing masterbatches that make end-products more aesthetically acceptable to the customer.” With FDM filament being used as the final article and 3D printing now a manufacturing technique, Dr. Pasquale said the resulting piece must be aesthetically 100% good, not 90%.Moreover, FDM and other techniques are accepted now for low volume manufacturing. The 3D-printed part, therefore, must present a high-quality appearance that earns customer acceptance.

technotrans says climate protection, energy efficiency and customization will be key discussion topics at PTXPO as it displays its protemp flow 6 ultrasonic eco and the teco cs 90t 9.1 TCUs.

While the melting process does not provide perfect mixing, this study shows that mixing is indeed initiated during melting.

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In a time where sustainability is no longer just a buzzword, the food and beverage packaging industry is required to be at the forefront of this innovation. By adopting circular packaging processes and solutions, producers can meet regulatory requirements while also satisfying consumer demand and enhancing brand reputation. Join Husky to learn more about the broader implications of the circular economy — as well as how leading brands are leveraging this opportunity to reduce costs, increase design flexibility and boost product differentiation. Agenda: The cost and operational benefits of embracing circularity Key materials in circular packaging — including rPET and emerging bioplastics How to design a circular food and beverage package Strategies for selecting sustainable closures to future-proof packaging solutions Optimization and streamlining of production processes for enhanced efficiency How Husky Technologies can enable your sustainable success

In this collection of articles, two of the industry’s foremost authorities on screw design — Jim Frankand and Mark Spalding — offer their sage advice on screw design...what works, what doesn’t, and what to look for when things start going wrong.

Despite price increase nominations going into second quarter, it appeared there was potential for generally flat pricing with the exception of a major downward correction for PP.

After successfully introducing a combined conference for moldmakers and injection molders in 2022, Plastics Technology and MoldMaking Technology are once again joining forces for a tooling/molding two-for-one.

Additive technology creates air pockets in film during orientation, cutting down on the amount of resin needed while boosting opacity, mechanical properties and recyclability.

Exhibitors and presenters at the plastics show emphasized 3D printing as a complement and aid to more traditional production processes.

Join Wittmann for an engaging webinar on the transformative impact of manufacturing execution systems (MES) in the plastic injection molding industry. Discover how MES enhances production efficiency, quality control and real-time monitoring while also reducing downtime. It will explore the integration of MES with existing systems, emphasizing compliance and traceability for automotive and medical sectors. Learn about the latest advancements in IoT and AI technologies and how they drive innovation and continuous improvement in MES. Agenda: Overview of MES benefits What is MES? Definition, role and brief history Historical perspective and evolution Longevity and analytics Connectivity: importance, standards and integration Advantages of MES: efficiency, real-time data, traceability and cost savings Emerging technologies: IoT and AI in MES

Join this webinar to explore the transformative benefits of retrofitting your existing injection molding machines (IMMs). Engel will guide you through upgrading your equipment to enhance monitoring, control and adaptability — all while integrating digital technologies. You'll learn about the latest trends in IMM retrofitting (including Euromap interfaces and plasticizing retrofits) and discover how to future-proof your machines for a competitive edge. With insights from industry experts, it'll walk you through the decision-making process, ensuring you make informed choices that drive your business forward. Agenda: Maximize the value of your current IMMs through strategic retrofitting Learn how to integrate digital technologies to enhance monitoring and control Explore the benefits of Euromap interfaces and plasticizing retrofits Understand how retrofitting can help meet new product demands and improve adaptability Discover how Engel can support your retrofitting needs, from free consultations to execution

Across the show, sustainability ruled in new materials technology, from polyolefins and engineering resins to biobased materials.

While the major correction in PP prices was finally underway, generally stable pricing was anticipated for the other four commodity resins.

While prices moved up for three of the five commodity resins, there was potential for a flat trajectory for the rest of the third quarter.

Resin drying is a crucial, but often-misunderstood area. This collection includes details on why and what you need to dry, how to specify a dryer, and best practices.

Introduced by Zeiger and Spark Industries at the PTXPO, the nozzle is designed for maximum heat transfer and uniformity with a continuous taper for self cleaning.

Join Engel in exploring the future of battery molding technology. Discover advancements in thermoplastic composites for battery housings, innovative automation solutions and the latest in large-tonnage equipment designed for e-mobility — all with a focus on cost-efficient solutions. Agenda: Learn about cutting-edge thermoplastic composites for durable, sustainable and cost-efficient battery housings Explore advanced automation concepts for efficient and scalable production See the latest large-tonnage equipment and technology innovations for e-mobility solutions

Additionally, Zytel HTN insulation materials for bus bars resist multiple thermal shock cycles (typically 1000 cycles) at temperatures (-40° to 150°C) normally needed for motors and power electronics applications. This means the material resists cracks after being overmolded onto metal conductors. Further, the material is chemically resistant to the fluids used for thermal management and has a high comparative tracking index (CTI) at elevated temperatures.

Multiple speakers at Molding 2023 will address the ways simulation can impact material substitution decisions, process profitability and simplification of mold design.

This month’s resin pricing report includes PT’s quarterly check-in on select engineering resins, including nylon 6 and 66.

Take a deep dive into all of the various aspects of part quoting to ensure you’ve got all the bases—as in costs—covered before preparing your customer’s quote for services.

While prices moved up for three of the five commodity resins, there was potential for a flat trajectory for the rest of the third quarter.

DuPont Mobility & Materials is breaking new ground for manufacturers of xEV components with a combined material-process-service solution for overmolding bus bars with Zytel HTN polyamide (PA) material. Bus bars are a workhorse component essential for distributing power in xEV batteries, motors, and power electronics.

Learn about sustainable scrap reprocessing—this resource offers a deep dive into everything from granulator types and options, to service tips, videos and technical articles.

Plastics Technology’s Tech Days is back! Every Tuesday in October, a series of five online presentations will be given by industry supplier around the following topics:  Injection Molding — New Technologies, Efficiencies Film Extrusion — New Technologies, Efficiencies Upstream/Downstream Operations Injection Molding — Sustainability Extrusion — Compounding Coming out of NPE2024, PT identified a variety of topics, technologies and trends that are driving and shaping the evolution of plastic products manufacturing — from recycling/recyclability and energy optimization to AI-based process control and automation implementation. PT Tech Days is designed to provide a robust, curated, accessible platform through which plastics professionals can explore these trends, have direct access to subject-matter experts and develop strategies for applying solutions in their operations.

Plastics Technology covers technical and business Information for Plastics Processors in Injection Molding, Extrusion, Blow Molding, Plastic Additives, Compounding, Plastic Materials, and Resin Pricing. About Us

Sustainability continues to dominate new additives technology, but upping performance is also evident. Most of the new additives have been targeted to commodity resins and particularly polyolefins.

Across all process types, sustainability was a big theme at NPE2024. But there was plenty to see in automation and artificial intelligence as well.

Discover how artifical intelligence is revolutionizing plastics processing. Hear from industry experts on the future impact of AI on your operations and envision a fully interconnected plant.

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Zytel HTN has been identified as an elegant material solution in this area. For example, safety standards dictate that bus bars maintain a stable orange color indicating high voltage, even after repeated exposure to high heat. Zytel HTN accelerated aging tests show no noticeable color shifts, even at 130°C. It also contributes insulative properties for safer thermal runaway, and easily overmolds onto aluminum or copper, the most common bus bar metals.

NPE2024: Live demos of updated RGS controller are among the highlights at its Wisconsin facility that will house the ‘new’ color R&D lab.

In this three-part collection, veteran molder and moldmaker Jim Fattori brings to bear his 40+ years of on-the-job experience and provides molders his “from the trenches” perspective on on the why, where and how of venting injection molds. Take the trial-and-error out of the molding venting process.

While the current low gloss masterbatches are designed specifically for FDM, Insight Polymers can develop materials for SLS (selective laser sintering) and BAAM (Big Area Additive Manufacturing), according to customer interest.

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