On the most basic level, Crocs are made of Croslite, a proprietary material. Dig a little deeper and you’ll find that Croslite is primarily composed of polyethylene vinyl acetate, or PEVA. This material, sometimes just called EVA, belongs to a class of compounds called polymers — large molecules that are made of smaller, repeating molecules joined together. Its chemical components come from fossil fuels.

So where does this leave us? It’s hard to say. We feel a little bit better about missing the sold-out, glow-in-the-dark Bad Bunny collab — but only slightly.

That reminds me, years ago Hackaday had an article about using 3D printers to build adapter pieces that allowed various building toy parts (e.g. LEGO, Tinker Toys, Lincoln Logs? and such) to connect together.

So, Crocs are back — or maybe they never went out of style. Is it camp? Comfort? Nostalgia? We’re not sure. But we at Scienceline do love our Crocs: whether it’s the sparkly pink pair that Lyric Aquino wore in the front row at a Harry Styles concert or the blue pair that Delaney Dryfoos wore to a fancy restaurant on Martha’s Vineyard. Some of our faves now have Crocs collaborations — like Bad Bunny, the Cars movie franchise and 7-Eleven.

Plastic is a broad category, but it generally means any man-made polymer, he explains. We often think of this as the smooth, flexible material that makes up takeout containers and disposable water bottles. But styrofoam is plastic, too. So are the nylon and polyester in your clothes.

Allison Parshall is a science journalist with a particular passion for multimedia storytelling. She has also written for Quanta Magazine, Scientific American and Inverse.

“I think Crocs’ special magic is the process,” Hickner says. Unfortunately, Crocs doesn’t disclose much about how Crocs are manufactured, but patent documents and videos from the company indicate that they use a common technique called injection molding, the process responsible for plastic silverware and Legos. Like a hot glue gun, an injection molding machine takes in solid plastic, melts it, and pipes it out the other end. The molten plastic enters a mold, where it cools before emerging in its new shape.

A project of the Science, Health and Environmental Reporting Program in the Arthur L. Carter Journalism Institute at New York University. Theme by Garrett Gardner.

Crocs declined to clarify whether they have already begun using Ecolibrium to manufacture their shoes. We also asked Crocs what percentage of their plastic will come from renewable sources by the end of the decade, initially believing they planned to make a full transition. The spokesperson responded and clarified, “As part of our goal to become net zero by 2030, we are aiming to reduce product emissions 50% per pair by 2030.”

I always thought crocs were ugly until I bought a pair of fakes from Walmart….and then saw my grandkids wearing them..I was gifted my first pair for my 76th birthday….I never had a pair of any shoes that didn’t hurt my feet until now..love love them..Thks for being there…

Hickner explains that, while it’s chemically possible to recycle most PEVA, this can’t be done alongside the rest of our household recycling. Crocs would likely have to create its own recycling stream where they take back old pairs of shoes to make new ones.

I just hope there going to be as good as the ones out now because of the softness of them seems to be the only thing I can wear to work because of my arthritis and whatever else is going on with my foot I’ve tried alot of orthotic stuff for foot pain etc …nothing helps but these I can’t wear shoes or I haven’t found any as of yet that work for me they are to hard on the ball of my foot everytime I step I get electric shocks or that’s what it feels like anyway it’s like something is there that shouldn’t be ….I just hope they will be soft like the others so I can keep on working

The new bio-based material, called Ecolibrium, was pioneered by Dow Chemical Company and will be made from “plant-based raw materials such as crude tall oil (CTO) instead of fossil-based raw materials,” a spokesperson for Dow said over email. Tall oil is a byproduct of the wood pulping process used to make paper and its name comes from the Swedish word for pine tree. The company is also evaluating other plant-based options, according to their spokesperson.

ThredUP did not respond to a request asking how many pairs of the shoes arrive at the consignment store or are ultimately sold into new closets. Some people are sending their old pairs in, however. A search through thredUP yields multiple styles of Crocs shoes in multiple colors and sizes.

The iconic clogs have been around for 20 years, but in all that time, we never thought to wonder what they were made of. Once the question got in our heads, we couldn’t get it out. So let’s dive into the chemistry of Crocs and consider how their makeup may be changing to reduce the company’s environmental impact.

Since MEGA BLOKS won freedom from being sued by LEGO over making pieces dimensionally compatible with LEGO, LEGO shouldn’t be able to stop anyone from launching a Modulex compatible brick line, especially if the rights to the things, and the Modulex name, were bought from ASI.

Hot glue itself is also typically made of PEVA. But unlike hot glue, Crocs’ Croslite polymer would be injected with gas to create its foamy structure. The result is a breathable, loose-fitting, water-resistant shoe that both supports and cushions the soles of your feet.

I wonder if any 3D printer fans have been making their own Lego bricks. Or better still, how about a toy plastic injection molding machine so kids could make their own Lego bricks out of waste plastic?

Thus the famous court battle when Lego tried to su Elgo even though Elgo was first. The news agencies called it “Lego my Elgo Lego”.

Still, it’s not inaccurate to describe Crocs as foam, resin or rubber, either — they’re basically all of the above. These categories are wide-ranging and imprecise, each referencing a different aspect of Crocs’ chemical origins and physical properties.

Crocs does have a collaboration with thredUP, an online consignment and thrift store, to find new homes for last season’s clogs. Crocs promotes this partnership as part of its commitment to reducing the number of shoes that end up in landfills. When you mail your gently used clothes and shoes to the online thrift shop, you can register to receive Crocs shopping credit.

I need to know who is the biggest manufacturer of these shoes we do the decorations on them and we sell over 1000 pairs every month now we short of supply

It’s weirdly difficult to find a straight answer online. Some articles call them rubber, others foam or resin. Many insist that they’re not plastic.

I’d heard of FischerTechnik, but never saw it until this week: I found a set of model production lines designed to be operated by 24V PLCs, as training aids. They were promptly liberated from the dusty cupboard where they were hiding…

I remember Modulex because in the early days of the world wide web a guy was making a lot of ascii art using Modulex: big piece of hung art of like Mona Lisa made from the Modulex smooth-front pieces with letters on them, and using the relative density of the letters to make gray-scale photographs. That was about 1995, I think.

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Crocs also claims to have saved over 250,000 pairs from landfills in the last five years through its donation program. This number, however, accounts for unsold pairs that the company is donating instead of throwing out themselves, a program that does provide shoes for people in need. Yet, despite its push toward sustainability, Crocs still encourages its Crocs Club Members to keep returning to buy the newest, long-lasting plastic clogs.

We love LEGO here at Hackaday, but did you know that LEGO spun off a parallel product line made for architectural models called Modulex?

Oh cool it’s still online: http://www.ericharshbarger.org/lego/calista.html Sometimes the web has staying power! He got a quarter million modulex bricks somehow and absolutely went to town with them.

FischerTechnik is not lost, it is popular in RoboCup Junior world, as it has much nicer controller for robotics then Mindstorms. https://www.fischertechnik.de/en/

The Rokenbok Construction toys were pretty awesome too. They’re technically going out of business though, shifting focus to a line of STEM toys instead of RC trucks and factory construction.

It’s hard to tell if any of these comments are legit or just troll bots. It sounds to me like Crocs going sustainable is like a bunch of billionaires signing onto the Giving Pledge to donate half of their wealth. Not one of them is actively doing it but they get a lot of fanfare for saying it. Crocs, Inc. reports record annual revenues of $3.6 Billion, growing 54% Over 2021. The money for sustainable investment is there if they are genuinely interested in corporate accountability for the true cost of their shoes. With the younger generations embracing these shoes and sustainability, Crocs could be the stuff of MBA legends if they are paying attention to the changing consumer tides. But it can be incredibly challenging to make those big leaps since in the short-term, investing in expensive sustainability measures is diametrically opposed to the profits of shareholders/investors.

Soon, this process will be changing slightly to make the plastic shoes more sustainable. In their recent sustainability report, Crocs states that a pair of their classic clogs contributes 2.56 kg of CO2 to the atmosphere. The company announced last year that they plan to cut this number in half by 2030, in part by incorporating plastics made from renewable sources instead of fossil fuels.

Love your crocs, but some are too pricey to purchase. Pls could you send me a pair of your latest ones, size 5. I’ve had my last pair for many years now. Live what yourl are doing in consideration of the environment well.

Still, there’s one glaring problem that this bio-based plastic can’t fix: where the shoes go once you’re done with them. Crocs are notoriously long-lasting. On the one hand, that’s the opposite of the fast fashion problem that plagues the industry. But on the other, the shoes will eventually end up in a landfill, and bio-based doesn’t necessarily mean biodegradable.

If Crocs isn’t currently planning a complete transition to bio-based plastics, that may be because of price and limited supply. Right now, bioplastics of all sorts are more expensive and less efficient to produce than traditional plastics. They’re new on the scene and competing with traditional processes that are “very, very established,” says Jan-Georg Rosenboom, a chemical engineer at the Massachusetts Institute of Technology. But if the bioplastic industry continues to grow, Rosenboom expects their price to drop and their availability to increase due to the larger production scale, new technologies or regulation.

I had a bucket from another manufacturer (also 1980s) that had studs on the bucket lid so you could use it as a base. Similar bright red to the Super Blocks, but smaller and I can’t remember who made that one.

I absolutely love my Crocs. I have seven pairs and can’t seam to get enough. They are comfortable and you can even wear socks with them. Thinking about getting the American flag pair next.

One of the areas Modulex branched into (according to the video) was education. They were oriented toward geography and city planning in that space, it sounded like?

Curious to know how much Crocs are contributing to the microplastics horror – can the plastic be absorbed via the skin while walking, running? Are microplastics being created on the ground with every step, then washed into waterways? I do not have the answers, just asking the questions!

“Crocs are definitely plastic. There’s no doubt about it,” says Michael Hickner, a materials scientist at Penn State University who specializes in polymers.

On a trip to Spain in 1985 I got a few sets of Tente. Those sets were pretty great. Liked them better than legos at least at the time.

Crocs also plans to use other techniques to cut down on carbon emissions, like switching to renewable energy sources, but that switch won’t come until the latter half of the decade, according to their 2021 report. Until then, offsetting some fossil fuel-based plastic with a renewable alternative will account for most of the reduction in emissions.

“Crocs, you know, they’re indestructible, which causes a sustainability issue,” Hickner says. The Pacific garbage patch probably contains more than a few Crocs, he speculates.

Crocs isn’t the only shoe brand that relies on PEVA for its comfortable soles. Before the advent of PEVA in the late 1970s and early 1980s, shoe soles were rigid and unforgiving, Hickner explains. “They had almost no cushioning,” he says. “It was really rough.” But the new, lightweight polymer provided just the right amount of give and became massively popular in the shoe industry, he says. Crocs’ innovation, decades later, was to make an entire shoe out of the material.

“If Crocs wants to make a mark, they’d have a takeback program,” says Kimberly Guthrie, who teaches fashion merchandising and sustainability at Virginia Commonwealth University.

As architectural styles morphed through the mid-20th Century, designs based around blocky shapes became passe, and Modulex pivoted to targeting factory and city planning customers. Products later branched out to include wall charts and Plancopy photocopy-able planners along with reconfigurable signage. Modulex (now ASI) still goes on as one of the biggest signage companies in the world, but discontinued the bricks in 2004. An attempt was made to revive Modulex bricks in 2015, but LEGO Group bought the company that had the rights to the bricks and has no intention of producing Modulex.

After reading this article I think Crocs are going to ruin their product. They are now the best footwear , as far as comfort and support , on the market. Why fool with success and ruin a good thing. I am now concerned Crocs, as I know them ,will no longer be available to me.

I had one of the buckets of Tyco “Super Blocks” as a kid that are probably still mixed in with my LEGO collection. The bucket cracked and got thrown out, IIRC though.

The reason I looked for info on how crocs are made- what happens when you wear these on a daily basis w/o socks, considering all the pores we have on the bottom of our feet? I see so many products with the warning “made with known cancer contributing or exposing materials “ or something such as this. What about Crocs? I have never purchased a pair, so as yet, have not read their labeling. But, I have numerous loved ones that wear Crocs…. Any danger of exposure to harmful materials?

Elgo bricks are slightly larger, but have the same 8 bumps on top and 8 sockets on the bottom. Lego’s main innovation was to use a softer plastic, so the bricks are held together by friction.

I had no idea that Crocs were made of a biodegradable material! As someone who cares deeply about sustainability, I’m really interested in learning more about how this material is used in the production process. Can you please do a follow-up post on this topic? I’d love to know more!

I am at the beach in Oregon and have pulled two Crocs out of the sea grass. They have clearly been in the water for a long, long time as they are covered in sea life and they haven’t broken down one bit. Used to be I could come down to the shore and find sea glass but now all I find is plastic – big pieces and teeny tiny pieces. It’s a huge problem.

[Peter Dibble] takes us on a deep dive through the history of Modulex, starting with Godtfred Kirk Christiansen needing a better way to model actual buildings after trying to design a house in LEGO. The LEGO brick’s 5:5:6 ratio proved challenging for modeling full-sized projects, so Modulex was conceived around a 1:1:1 ratio 5 mm cube. This change means Modulex is not compatible with LEGO System bricks.

I have a TYCO landline phone and at least one KRE-O brick that came with it. Grandkids think it’s the greatest thing. They are LEGO fans all the way, though.

Nice coïncience! Just some days ago I tried to remember that Mini-Lego’s name and failed. My father had a small starter or demo kit like amount of them and mentioned it were for architects and related use cases, but he might never have mentioned the name or it was regionally different? I’ve no idea why he hat them. Maybe back then they they gave some of these starter kits to teachers?

Before Elgo’s “American Plastic Bricks” a company called Halsam made “American Bricks” that were pressed wood. They were also 2×4 studs, although the bricks were 1:3:3, which made them easier to design with. They were made in the 1930’s, and my dad had huge piles of them. They did not snap together. They relied on gravity so they were really only suitable for building models of houses. Halsam later became Elgo.

“Any bio-based options Dow considers, has to be extracted as a waste residue or be a by-product from a production process,” they wrote.

The guy who attempted to restart Modulex production should have been able to just tell LEGO to go pound sand. Give it a different name and change what’s on the studs. Modulex had no special textures or other patentable, trademarkable, or copyrightable features on the bricks for architectural and other building design. The printing on the planner and sign pieces might be covered by copyright, but those are products made obsolete by large flatscreen displays.

Let’s not forget “American Plastic Bricks” by Elgo. They are dead ringers for Lego bricks, and came out in 1931 (a full decade before Legos). Coincidentally, the two company’s names are also amazingly similar.

Ridiculous how people cant get onboard with this as not a priority – but essential. The writing is on the wall, everything has to change. Our materials need to essentially be biodegradable or beaches, forests everywhere on earth will be covered in crap that doesn’t break down.