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Residence Time and Residence-Time Distribution—Part 1 of 2 - ps injection moldin

Author:gly    Date: 2024-09-30    

At NPE2024 machine engineering company Engel invites visitors to explore how their solutions can empower its customers' workforce, enhance production efficiency and drive forward sustainable initiatives.

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Green Dot Bioplastics, a leading developer and supplier of bioplastic materials for innovative, sustainable end-uses, has expanded its Terratek BD line with nine new compostable grades that are targeted for single-use and packaging applications. The expanded offering for film extrusion, thermoforming, and injection molding is in line with Green Dot Bioplastics’ goal to achieve faster rates of biodegradability in ambient conditions, while meeting the growing sustainability demands of brand owners and consumers.

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Addressing critical challenges faced by plastic processors, the exhibits presented by Engel have been designed to elevate operations across automotive, teletronics, technical moulding, packaging and medical sectors. With a focus on sustainable practices, readily available stock machines, digitalisation for smart factories and comprehensive training programs, Engel aims to provide its customers with a competitive edge.

Many production companies face a shortage of experienced staff in operating plastics processing equipment. This often results in inefficiencies, errors, and increased waste. Engel provides certified training programs and advanced digital and automation solutions to overcome these challenges. Its comprehensive training courses cover all aspects of equipment operation, equipping molders with the necessary skills. In addition, their digital solutions are designed to support and alleviate the workforce's workload, assisting with part design, mould sampling, production, maintenance and service support. By leveraging these digital solutions, customers can optimise productivity and enhance quality while enabling machines to handle more tasks. Engel also designs and manufactures critical components for the automation of injection moulding cells. That includes linear and articulated robots, peripheral and conveyor technology as well as grippers and safety guards.

The five new film grades are compostable starch blends that require no tooling or process modifications when run on traditional blown or cast film equipment. Among them are Terratek® BD3003 which exhibits high puncture resistance and tear strength and is heat sealable like linear low-density polyethylene (LDPE) film. Meanwhile, Terratek BD3300 is a stiff, high-modulus material with high heat resistance and overall properties similar to HDPE film.

“This launch culminates our extensive development of a new category of compostable materials for single-use applications and packaging markets,” said Mark Remmert, Green Dot Bioplastics CEO. “We’ve successfully developed unique materials that have a faster rate of biodegradation in ambient composting conditions and the functional performance that the market demands.”

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The film grades deliver faster rates of biodegradability for home composting, industrial composting, and soil biodegradability. They are targeted for a range of applications including produce bags, bubble wrap, agricultural films, and other lawn and garden packaging.

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About Green Dot Bioplastics, Inc.  Green Dot Bioplastics, Inc. is a bioscience social enterprise headquartered in Emporia, Kan. Celebrating a decade of sustainability, Green Dot is a full-service bioplastics company dedicated to delivering the very best of sustainable materials to our customers. That’s the thinking behind the Terratek line of bioplastics, developed to meet the growing demand for biobased and compostable materials with fewer of the drawbacks associated with traditional plastics.

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At the trade fair, Engel will highlight its extensive selection of standard machines in the USA, Canada and Mexico. The in-stock supply of UL certified machines means fast availability for the North American market and competitive pricing. Whether it's all-electric, servo-hydraulic, or two-platen machines, Engel has its customers covered. Exhibits include the E-mac slim edition, E-speed 610/90, Victory 330/85, E-motion 440H/160TWP combi M, E-motion 50/30 TL, Duo 5160/770 WP, T-win 750/7800 and Wintect-win.

Two injection molding grades round out the new compostable offering. They deliver higher heat performance and enhanced processability (lower cycle times) for caps/closures, food service ware, and takeout containers. In a breakthrough application development effort, Green Dot worked with a customer to commercialize a living hinge design for an injection molded package. Physical and mechanical properties of typical bioplastic resins have not previously allowed the molding of a living hinge capable of hundreds of flexural openings and closures while delivering mechanical properties necessary for a polypropylene-type enclosure.

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Recycling is no longer an option but a necessity for plastics processors who want to thrive in the future. The plastics industry faces increasing pressure to provide sustainable solutions that are environmentally friendly and economically viable. There is a vast potential of Circular Economy opportunities for injection moulding production. For over 15 years, Engel has been developing solutions for sustainable plastics processing that not only reduce their customers' environmental footprint but also boost their bottom-line results.

During the six-year hiatus, Engel has fortified and expanded its operations, reinforcing its capacity to serve its customers better. For example, in June of 2023, Engel North America announced the opening of its new, expanded automation center, solidifying its commitment to delivering cutting-edge solutions to the injection moulding industry. Additionally, the company has increased its workforce by more than 50 employees over the past year, leading to a record-breaking number of over 260 employees in the US and Canada. It has also added a vibrant apprenticeship program to solidify its expertise.

These new compostable materials are an integral part of the company’s extensive bioplastics portfolio which includes biocomposites, elastomers, and natural fiber-reinforced resins all produced at the company’s newly expanded manufacturing facility in Onaga, Kan.

Green Dot’s new compostable offering also includes three new thermoforming grades which provide a range of properties including clarity. Other grades provide higher heat performance and greater flexibility for applications such as food service packaging, takeout containers, deli packages, and straws.

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