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Recycled plastic turned into face shields and hands-free door handles to

Author:gly    Date: 2024-09-30    

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Learn here how to take advantage of new lightweighting and recycle utilization opportunities in consumer packaging, thanks to a collaboration of leaders in microcellular foaming and multilayer head design.

Previous KTM seat bases were thicker molded components, featuring rib structures to boost rigidity, with thicker sections measuring in at 9 mm. To reduce the necessary installation space and create more room for electronics, KTM Technologies cooperated with Engel on a composite part utilizing tape-sandwich technology. The average thickness of this new part was just 2.5 mm.

Plastics Technology’s Tech Days is back! Every Tuesday in October, a series of five online presentations will be given by industry supplier around the following topics:  Injection Molding — New Technologies, Efficiencies Film Extrusion — New Technologies, Efficiencies Upstream/Downstream Operations Injection Molding — Sustainability Extrusion — Compounding Coming out of NPE2024, PT identified a variety of topics, technologies and trends that are driving and shaping the evolution of plastic products manufacturing — from recycling/recyclability and energy optimization to AI-based process control and automation implementation. PT Tech Days is designed to provide a robust, curated, accessible platform through which plastics professionals can explore these trends, have direct access to subject-matter experts and develop strategies for applying solutions in their operations.

Take a deep dive into all of the various aspects of part quoting to ensure you’ve got all the bases—as in costs—covered before preparing your customer’s quote for services.

Join Engel in exploring the future of battery molding technology. Discover advancements in thermoplastic composites for battery housings, innovative automation solutions and the latest in large-tonnage equipment designed for e-mobility — all with a focus on cost-efficient solutions. Agenda: Learn about cutting-edge thermoplastic composites for durable, sustainable and cost-efficient battery housings Explore advanced automation concepts for efficient and scalable production See the latest large-tonnage equipment and technology innovations for e-mobility solutions

technotrans says climate protection, energy efficiency and customization will be key discussion topics at PTXPO as it displays its protemp flow 6 ultrasonic eco and the teco cs 90t 9.1 TCUs.

Additive technology creates air pockets in film during orientation, cutting down on the amount of resin needed while boosting opacity, mechanical properties and recyclability.

The Plastics Industry Association (PLASTICS) has released final figures for NPE2024: The Plastics Show (May 6-10; Orlando) that officially make it the largest ever NPE in several key metrics.

Join Wittmann for an engaging webinar on the transformative impact of manufacturing execution systems (MES) in the plastic injection molding industry. Discover how MES enhances production efficiency, quality control and real-time monitoring while also reducing downtime. It will explore the integration of MES with existing systems, emphasizing compliance and traceability for automotive and medical sectors. Learn about the latest advancements in IoT and AI technologies and how they drive innovation and continuous improvement in MES. Agenda: Overview of MES benefits What is MES? Definition, role and brief history Historical perspective and evolution Longevity and analytics Connectivity: importance, standards and integration Advantages of MES: efficiency, real-time data, traceability and cost savings Emerging technologies: IoT and AI in MES

Mold maintenance is critical, and with this collection of content we’ve bundled some of the very best advice we’ve published on repairing, maintaining, evaluating and even hanging molds on injection molding machines.

By any measure, LS Mtron Injection Molding Machines USA has been remarkably successful at penetrating the US market in a short amount of time. In 2018, the Korea-based company had 1.5% market share in the North American injection molding machine space. By 2023, that share had grown to 7.5%. And that pales in comparison with the company’s goal of capturing 20% of the North American market. No deadline has been set as yet. It’s a tall order, but consider this, said Paul Caprio, president of sales, at a press conference at NPE2024: LS Mtron has shown consistent growth during fallow times for the plastics industry; imagine what it can achieve under better economic conditions.

In a time where sustainability is no longer just a buzzword, the food and beverage packaging industry is required to be at the forefront of this innovation. By adopting circular packaging processes and solutions, producers can meet regulatory requirements while also satisfying consumer demand and enhancing brand reputation. Join Husky to learn more about the broader implications of the circular economy — as well as how leading brands are leveraging this opportunity to reduce costs, increase design flexibility and boost product differentiation. Agenda: The cost and operational benefits of embracing circularity Key materials in circular packaging — including rPET and emerging bioplastics How to design a circular food and beverage package Strategies for selecting sustainable closures to future-proof packaging solutions Optimization and streamlining of production processes for enhanced efficiency How Husky Technologies can enable your sustainable success

Editor in chief of PlasticsToday since 2015, Norbert Sparrow has more than 30 years of editorial experience in business-to-business media. He studied journalism at the Centre Universitaire d'Etudes du Journalisme in Strasbourg, France, where he earned a master's degree.

During its Mobility Days in Austria, Engel and KTM Technologies debuted an all-plastic molded motorcycle seat base produced via a tape-sandwich process that can run in a standard molding process.

Mixed in among thought leaders from leading suppliers to injection molders and mold makers at the 2023 Molding and MoldMaking conferences will be molders and toolmakers themselves.

Second quarter started with price hikes in PE and the four volume engineering resins, but relatively stable pricing was largely expected by the quarter’s end.

In a press conference at Mobility Days, KTM’s Franz Füreder described the opportunity at hand in the changing mobility space. “New drive concepts and autonomous driving change mobility requirements profoundly,” Füreder said, “and they require new material and manufacturing concepts. This creates major opportunities for plastics. Polymer materials are lightweight by definition and support a sparing use of raw material and energy, processed by injection molding, this opens up mass markets.”

Ultradent's entry of its Umbrella cheek retractor took home the awards for Technical Sophistication and Achievement in Economics and Efficiency at PTXPO.

During the NPE press conference, LS Mtron Global CEO Chai Ho Shin also shared some news about the company’s recent expansions.

Say “manufacturing automation” and thoughts immediately go to the shop floor and specialized production equipment, robotics and material handling systems. But there is another realm of possible automation — the front office.

This month’s resin pricing report includes PT’s quarterly check-in on select engineering resins, including nylon 6 and 66.

Join this webinar to explore the transformative benefits of retrofitting your existing injection molding machines (IMMs). Engel will guide you through upgrading your equipment to enhance monitoring, control and adaptability — all while integrating digital technologies. You'll learn about the latest trends in IMM retrofitting (including Euromap interfaces and plasticizing retrofits) and discover how to future-proof your machines for a competitive edge. With insights from industry experts, it'll walk you through the decision-making process, ensuring you make informed choices that drive your business forward. Agenda: Maximize the value of your current IMMs through strategic retrofitting Learn how to integrate digital technologies to enhance monitoring and control Explore the benefits of Euromap interfaces and plasticizing retrofits Understand how retrofitting can help meet new product demands and improve adaptability Discover how Engel can support your retrofitting needs, from free consultations to execution

Introduced by Zeiger and Spark Industries at the PTXPO, the nozzle is designed for maximum heat transfer and uniformity with a continuous taper for self cleaning.

Join KraussMaffei for an insightful webinar designed for industry professionals, engineers and anyone interested in the manufacturing processes of PVC pipes. This session will provide a comprehensive understanding of the technology behind the production of high-quality PVC pipes: from raw material preparation to final product testing. Agenda: Introduction to PVC extrusion: overview of the basic principles of PVC pipe extrusion — including the process of melting and shaping PVC resin into pipe forms Equipment and machinery: detailed explanation of the key equipment involved — such as extruders, dies and cooling systems — and their roles in the extrusion process Process parameters: insight into the critical process parameters like temperature, pressure and cooling rates that influence the quality and consistency of the final PVC pipes Energy efficiency: examination of ways to save material and energy use when extruding PVC pipe products

While prices moved up for three of the five commodity resins, there was potential for a flat trajectory for the rest of the third quarter.

This Knowledge Center provides an overview of the considerations needed to understand the purchase, operation, and maintenance of a process cooling system.

Across all process types, sustainability was a big theme at NPE2024. But there was plenty to see in automation and artificial intelligence as well.

In Texas, meanwhile, LS Mtron has established a dual-purpose facility in Palestine, which will serve as a demonstration center and warehouse for its injection molding machine business as well as a second US production facility for the conglomerate’s popular tractors. The company produces more than 12,000 tractors a year at its Battleboro, NC, factory; the new Texas facility will produce another 12,000, doubling the company’s US output.

This advance was shared at the two day Mobility Days event that Engel and KTM Technologies jointly organized. Bringing together more than 500 experts from the automotive, micro-mobility, aerospace and transportation sectors, the event featured presentations in Linz and machine demonstrations at Engel’s large-machine facility in St. Valentin, Austria.

Successfully starting or restarting an injection molding machine is less about ticking boxes on a rote checklist and more about individually assessing each processing scenario and its unique variables.

In South Korea, Shin announced that it is expanding injection molding machine production at a new factory in Jinju. The 15,000-square-meter (3.7 acre) facility cost approximately $12 million and began operations last month. It will produce around 50 presses each month for shipment to customers in the United States, Europe, and Korea.

Development partners Engel and KTM Technologies introduced a “tape sandwich” process and design that the company’s say creates molded plastic parts with greater stiffness, less weight and low production costs. The aim of the joint development work, which is now commercially available, was to make a motorcycle seat base that’s more compact and lighter while retaining the same mechanical properties of its predecessor. Even in motorcycles, drivetrain electrification requires accommodation of an increasing number of electronic components. Belgium toolmaker Feronyl provided tooling for the project.

In this collection, which is part one of a series representing some of John’s finest work, we present you with five articles that we think you will refer to time and again as you look to solve problems, cut cycle times and improve the quality of the parts you mold.

The Tier One automotive supplier with compounding and blowmolding machine capabilities adds the 50-yr-old molder and moldmaker.

Plastics Technology covers technical and business Information for Plastics Processors in Injection Molding, Extrusion, Blow Molding, Plastic Additives, Compounding, Plastic Materials, and Resin Pricing. About Us

Core Technology Molding turned to Mold-Masters E-Multi auxiliary injection unit to help it win a job and dramatically change its process.

Across the show, sustainability ruled in new materials technology, from polyolefins and engineering resins to biobased materials.

Processors with sustainability goals or mandates have a number of ways to reach their goals. Biopolymers are among them.

Exhibitors and presenters at the plastics show emphasized 3D printing as a complement and aid to more traditional production processes.

Despite price increase nominations going into second quarter, it appeared there was potential for generally flat pricing with the exception of a major downward correction for PP.

While the melting process does not provide perfect mixing, this study shows that mixing is indeed initiated during melting.

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When, how, what and why to automate — leading robotics suppliers and forward-thinking moldmakers will share their insights on automating manufacturing at collocated event.

Formnext Chicago is an industrial additive manufacturing expo taking place April 8-10, 2025 at McCormick Place in Chicago, Illinois. Formnext Chicago is the second in a series of Formnext events in the U.S. being produced by Mesago Messe Frankfurt, AMT – The Association For Manufacturing Technology, and Gardner Business Media (our publisher).

Beyond Plastic and partners have created a certified biodegradable PHA compound that can be injection molded into 38-mm closures in a sub 6-second cycle from a multicavity hot runner tool.

LS Mtron is reinforcing that message of confidence on the NPE show floor, where it has tripled its footprint to 13,500 square feet and populated the space with several signature production cells. These include a 1400-ton hydraulic press molding an automotive part and a “sandwich” molder that processes virgin resin for the surface layer and recycled materials for the core. The result is a product with a quality appearance and sustainability cred.

Learn about sustainable scrap reprocessing—this resource offers a deep dive into everything from granulator types and options, to service tips, videos and technical articles.

The seat bottom that was created provides identical stiffness, while reducing installation space by 66%, with weight reduction of 26% The companies note that the sandwich structure can utilize standard thermoplastics but still be exposed to high mechanical stresses. At end of life, using the same resins for the tape and the matrix allows the part to be more easily recycled.

The tape sandwich process uses thin, single-layer reinforcement materials such as tapes and fabrics with a polypropylene matrix that are inserted into both cavity halves of the injection mold without preheating. The mold closes, polypropylene is injected resulting in a “sandwich” structure. The mechanical properties of this structure allow the parts to satisfy the stiffness required for motorcycle seat bases with a single-layer UD-tape. Compared to more conventional fiber-reinforced composite plastics processing methods, included preheating organosheets via an oven prior to mold insertion, this process uses less energy and applies a standard molding cell.

Multiple speakers at Molding 2023 will address the ways simulation can impact material substitution decisions, process profitability and simplification of mold design.

While prices moved up for three of the five commodity resins, there was potential for a flat trajectory for the rest of the third quarter.

Mike Sepe has authored more than 25 ANTEC papers and more than 250 articles illustrating the importance of this interdisciplanary approach. In this collection, we present some of his best work during the years he has been contributing for Plastics Technology Magazine.

Resin drying is a crucial, but often-misunderstood area. This collection includes details on why and what you need to dry, how to specify a dryer, and best practices.

There is ample space in the 210,000-square-foot facility on a 10.6-acre lot to manufacture injection molding machines, the company added, which is part of the company’s strategic plan for the United States.

In this collection of content, we provide expert advice on welding from some of the leading authorities in the field, with tips on such matters as controls, as well as insights on how to solve common problems in welding.

While the major correction in PP prices was finally underway, generally stable pricing was anticipated for the other four commodity resins.

In this collection of articles, two of the industry’s foremost authorities on screw design — Jim Frankand and Mark Spalding — offer their sage advice on screw design...what works, what doesn’t, and what to look for when things start going wrong.

LS Mtron is part of South Korean conglomerate LS Group, which employs more than 25,000 employees and has annual revenue in the neighborhood of $30 billion. LS Mtron Injection Molding Machines (LS IMM) is a division of LS Mtron, which was started in 1969 by another South Korean giant, LG Corp. Initially, LS IMM exclusively molded components for LG-branded TVs, appliances, and other products. As LG expanded across the globe, LS IMM followed and since then has installed thousands of machines across North America for automotive, appliance, and other applications. That heritage is valuable, according to Caprio, because it allows LS Mtron IMM to say that “we are molders ourselves. No other machine builder can make that claim,” said Caprio, adding that it gives the company a unique perspective on the best molding machine for a given application and an ability to communicate meaningfully with machine buyers.

In this three-part collection, veteran molder and moldmaker Jim Fattori brings to bear his 40+ years of on-the-job experience and provides molders his “from the trenches” perspective on on the why, where and how of venting injection molds. Take the trial-and-error out of the molding venting process.

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Discover how artifical intelligence is revolutionizing plastics processing. Hear from industry experts on the future impact of AI on your operations and envision a fully interconnected plant.

August 29-30 in Minneapolis all things injection molding and moldmaking will be happening at the Hyatt Regency — check out who’s speaking on what topics today.

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Sustainability continues to dominate new additives technology, but upping performance is also evident. Most of the new additives have been targeted to commodity resins and particularly polyolefins.

Gifted with extraordinary technical know how and an authoritative yet plain English writing style, in this collection of articles Fattori offers his insights on a variety of molding-related topics that are bound to make your days on the production floor go a little bit better.

The aim of this presentation is to guide you through the factors and the numbers that will help you determine if a robot is a smart investment for your application. Agenda:  Why are you considering automation? What problems are you trying to solve? How and why automation can help Crunch the numbers and determine the ROI

Some of the machines are equipped with automation systems, none of which are made by LS Mtron, a point of pride for Caprio. The company prefers to rely on forward-thinking automation experts that pursue innovation, said Caprio, rather than build an in-house team that may develop tunnel vision over time.

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

The company is exhibiting in booth W1101 at NPE2024, which is running at the Orange County Convention Center in Orlando, FL, through May 10.

After successfully introducing a combined conference for moldmakers and injection molders in 2022, Plastics Technology and MoldMaking Technology are once again joining forces for a tooling/molding two-for-one.

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