Home » Industry news

Point of Pivot: 3D Printing vs. Injection Molding - high volume injection moldin

Author:gly    Date: 2024-09-30    

It’s no surprise that this mold is an excellent example of the benefits of stainless steel kitchen tools. For instance, it won’t retain the flavor of the last popsicles you made. It’s easy to clean, and unmolding the popsicles doesn’t require much more than running the container under warm water. While the popsicle rack requires dedicated freezer space, this mold was one of the more compact models we tried. Investing in this mold is the perfect option if you live in a warm climate and are a year-round popsicle consumer or simply a popsicle fan.

Store and/or access information on a device. Use limited data to select advertising. Create profiles for personalised advertising. Use profiles to select personalised advertising. Create profiles to personalise content. Use profiles to select personalised content. Measure advertising performance. Measure content performance. Understand audiences through statistics or combinations of data from different sources. Develop and improve services. Use limited data to select content. List of Partners (vendors)

We can’t get enough of the Zoku Classic Pop Molds. After trying 20 different popsicle molds of every shape, size, and material, this one stood out as our clear winner with a perfect score. Across the categories of design, ease of use, performance, and ease of cleaning, this mold was our favorite by far. It’s cute, durable, and highly user-friendly for the whole family.

If you have room in your freezer, a sturdy tray is a great option, as it minimizes the chance of spills, leakage, and uneven freezing. Not everyone has this kind of space. Compact or flatter molds, like those for mini popsicles, are often made of flexible silicone and are made to sit on freezer shelves or in a freezer’s door compartment.

Extensive MIM, CIM industry and sinter-based AM industry news, plus the following exclusive deep-dive articles and reports:

Tovolo Classic Pop Molds ($14 at Amazon)These are designed for mess-free eating with an effective drip catcher. The molds click into the base so popsicles can be unmolded individually. However, these are so kid-friendly that they aren’t comfortable for adult hands to hold.

Injection moulding machine manufacturer Engel Austria GmbH, Schwertberg, Austria, announced during K 2019, Düsseldorf, Germany, that it is collaborating with Autodesk, Inc, San Rafael, California, USA, to further develop the digitalisation of the injection moulding process.

A mini popsicle can be a fun treat, whether serving kids or crafting a boozy popsicle-shaped ice replacement for a chilled summer bottle. Ideally, a mini popsicle should be easy to unmold and comfortable for the hands of both kids and adults. The Chef’n Sweet Spot Mini Popsicle Maker Set of 6 met our criteria with its cute, rounded shape and silicone base.

The best material for popsicle molds depends on your preferences. For a flexible, dishwasher-safe, and reusable option, silicone is a popular pick. On the other hand, plastic is a lightweight alternative that is often less expensive and just as easy to use. Stainless steel, though more expensive, is durable, easy to clean, and won't impart any weird flavors or smells.

To put these popsicle molds through the ultimate sub-zero endurance test, we made fruit- and cream-based popsicles. We carefully recorded the process, rating each mold based on everything from its design to how easy it was to fill each mold without making a mess.

Generally, hand-washing popsicle molds makes them last longer. Some molds come with cleaning brushes, making it easier to get in the nooks and crannies when cleaning up. For most, a little soap and hot water are all it takes.

The design and sturdiness of each mold were essential factors, as one wrong move with a flimsy popsicle mold might mean sticky fruit juice all over your counter or, worse, inside your freezer and its ice trays. We also considered if the molds were a convenience in the kitchen, as freezer space is a precious resource. Did the molds take up too much space? Were they stackable? Can individual popsicles be detached, or must the whole mold be unmolded?

The free-to-access PIM International magazine archive offers unparalleled insight into the world of MIM, CIM and sinter-based AM from a commercial and technological perspective through:

Most popsicles require nothing more than a bit of patience. The simplest way to remove a popsicle from its mold is to leave it at room temperature for 1–2 minutes. For particularly stubborn pops, running the mold under lukewarm water does the trick. It’s also important to note that the unmolding process is usually easier when a mold is made of a more malleable material, like silicone.

Silicone popsicle molds are not necessarily better than plastic. Both are typically affordable, easy to use, and widely available. However, silicone may prove to be more durable and long-lasting over multiple uses compared to plastic.

As part of the collaboration, the companies have developed the new Engel sim link, which will reportedly be available to Engel and Autodesk customers next year. According to Engel and Autodesk, the Engel sim link makes it possible to transfer simulation data to the injection moulding machine and – conversely – to import measurement datasets from the machine control unit to the simulation software.

Don't miss any new issue of PIM International, and stay up to date with the latest industry news. Sign up to our fortnightly newsletter.

Some popsicle molds are marketed as being dishwasher-safe. Putting them through the dish cycle can still break down the material more quickly than if you were to hand wash the parts. To keep your popsicle mold in better shape for longer, wash it gently in hot, soapy water. Note that this doesn’t apply to stainless steel molds, which are highly durable. Feel free to toss those in with your next load of dishes.

Don't forget about the dogs! We tested Cooper's Treats Pupsicle Starter Kit and recommend it to pet parents who want to make healthy, frozen treats for their pups. Included in the DIY kit are two 4.3-ounce jars of dry mix flavors, as well as a reusable, dishwasher-safe silicone ice mold with paw and dog bone shapes. The grain-free mixes are made from four simple ingredients, and each jar contains enough mix to make about 25 pupsicles. Just add equal parts of water to the mix, stir, and freeze for two hours.

Image

Image

The shape, material, and size are all important factors when picking a popsicle mold. If the mold isn’t sturdy enough, you leave yourself vulnerable to spillage and leakage throughout the popsicle-making and storing process. After testing 20 different molds, we chose the best popsicle molds for every freezer, recipe, and picky toddler.

An additional new feature is that process parameters and measurement results can conversely be imported from the injection moulding machine back into Moldflow. The companies explain that this function opens the door to a completely new approach to the analysis and optimisation of the ongoing production process using simulations. Simulation and measurement data can be easily reconciled, and the quality of the simulation improved. Furthermore, with support provided by simulations, unfavourable process settings can be subjected to in-depth analysis and, therefore, adaptations implemented more rapidly and precisely.

Popsicle molds vary in size and shape greatly, and we love that you can buy them in fun shapes. Who doesn’t want to eat a dinosaur? In terms of standard shapes, some unmold more easily than others. This can be attributed to the material as well. Stiffer and less flexible molds can more easily damage or break a treat during unmolding.

“Together with Autodesk we are closing the gap between the digital twin of the actual tool and the real injection moulding process,” reported Dr Johannes Kilian, Head of Simulation and Control Engineering at the Product Development Department of Engel Austria. “By creating easily usable connections between the digital and the real world we are facilitating the consistent and mutual utilisation of simulation and machine data throughout the complete product life cycle.”

Forming smooth and ovular pops, this mold produces perfect popsicles with its fun and functional design. The WYOK Popsicle Mold is a silicone tool with shallow divots. The standard shape is rounded, but the fun part for us is included with the “Ice World” shape option, where each popsicle is formed into a different creature, complete with little ears and expressive faces.

Kilian added, “By linking the simulation with the real production process, injection moulding simulations will in future play a central role throughout the entire product life cycle. Simulations accelerate the machine setting, set-up processes and process optimisation, thereby significantly boosting productivity. It is therefore becoming an increasingly affordable competitive advantage for smaller injection moulding companies too.”

Reach a truly international audience that includes component manufacturers, end-users, industry suppliers, analysts, researchers and more.

When testing, the resulting popsicles were solid and had great shape. No wider than eight inches, the mold didn’t take up too much space in our freezers, and they were sturdy enough to be worry-free when it came to spilling. We also liked how this set comes with a funnel, which makes pouring quick and mess-free. It’s a high return on investment for popsicle lovers everywhere.

Testing the icy waters of homemade popsicles with your kids for the first time? Does the idea of spending money on a seasonal frivolity give you pause? We got you. This highly recommended set of six produces a standard popsicle big enough to make a satisfying dessert for an adult while still being manageable for small hands. It’s exceptionally versatile, allows you to make several types of popsicles in a batch, and can be extracted without awkward manipulation of the whole tray.

The companies state that the aim is to link the simulation with the real process, in order to be able to better support manufacturers throughout the complete product life cycle – from product development and tool design through to production. The Engel sim link will reportedly show the results of simulations performed using the Moldflow simulation software from Autodesk which can be transferred to the CC300 control of the Engel injection moulding machine – and how process and measurement data can flow back from the machine for use in the simulation.

Regardless of the shapes, getting the pops out of the mold is as simple as twisting and gently pulling. The silicone material is flexible for easy release. Attractively designed, it comes in several colors and shapes and is dishwasher-safe. The mold also fits into a freezer nicely without taking up too much room.

Stainless steel mold sets tend to take up room in the freezer, but if you have the space, they can be a reliable investment for at-home popsicle makers. This set was built for stability and reliability — set into a metal rack, nothing is jostling these popsicles once they’re in the freezer. We found that juice- and cream-based recipes perform well in this mold, so the options for playing with flavors are endless.

Some might say the freezer aisle has become a lawless place. But even with the broad array of options available at your local grocery store, there are a dozen solid reasons for making frozen treats at home. At-home popsicle molds are a convenient and fun way to DIY popsicles for the family, as a treat for guests when entertaining, or to hoard for your relief the next time the thermometer passes 100 degrees. You can make simple and sweet fruity pops for the kids or high-octane boozy refreshers for the grown-ups. Level up with a Thai coconut milksicle or model your next batch after a gorgeous strawberry and mango Mexican paleta.

Zoku Space Pop Molds ($19 at Amazon)Another adorable contender, we love this mold’s look and how easy it is to clean. Unfortunately, the astronaut-shaped popsicle doesn’t always make it out with its legs intact, so blast off at your own risk.

American Ice Pop Maker ($36 at Amazon)This mold can make ten popsicles, but overall, the disposable sticks and higher price meant it wasn’t our highest rated.

We tested a number of other popsicle molds that didn’t quite meet our standards, including more models from Tovolo, Zoko, Manba, and more. With some models, we struggled to release the popsicles from the mold, even when using the tricks up our sleeves. With others, we experienced some spillage, felt the construction wasn't quality or was too flimsy, were too much of a pain to fill, or were simply unsatisfied with the end result.

Discover suppliers of these and more in our advertisers’ index and buyer’s guide, available in the back of PIM International.

Image

We also considered their physical functionality based on the user. We measured our hand size and the results of tests using our dominant hand. This helped us define whether the popsicle mold in question was comfortable to use. We also measured whether each mold’s popsicle was too big or too small for adults and kids.

The Zoku Classic Pop Molds are meant to be used time and time again for mess-free desserts. The vibrant green plastic mold is sturdy enough to keep it from tipping or slipping in your freezer and pouring any popsicle-ready base couldn’t be easier. We loved the reusable sticks and the fact that it comes with a fitted cover. Even better, it’s made up of individual molds in a holder, so removing only a single popsicle is a breeze. The sticks are drip-catchers, too, so they catch stray drops of melted ice pop to help keep hands, clothes, or floors free of melted-sicle. During testing, we also appreciated the fill line that told us when to stop pouring so as to not over-fill.

PopsicleLab Popsicle Molds ($40 at Popsiclelab)A classic shape with a user-friendly design, this was one of the more expensive molds we tested. The silicone tray is sturdy and aesthetically pleasing, but the price and disposable wooden sticks brought this option down in the rankings.

Tovolo Dino Ice Pop Molds ($16 at Amazon)Unmolding the pops from this mold proved too tricky for us to award them a category. Even so, this is an adorable mold. Each design imprints on the popsicles clearly, and they freeze evenly despite the variety of sizes.

Unfortunately, unmolding a single pop without unmolding the whole tray is impossible, so plan on serving these to a crowd when ready to enjoy. Despite the malleability of the silicone mold, the tray is small enough to be sturdy. Between that and how short the sticks are, this mold should have no problem squeezing in between that bottle of vodka and wintertime rations you’re storing in your freezer.

Most popsicle molds, like sphere ice molds, for example, come in a variety of materials. These include plastic, silicone, or stainless steel. Plastic and silicone are typically easier to unmold than stainless steel, but both can retain the flavor of previously made popsicles. This isn’t something to worry about every time you think about putting ice pops in the freezer, but if using permeating flavors like alcohol, spice, or intense herbs, it’s something to consider. While stainless steel is highly durable, unmolding popsicles is sometimes a more prolonged process (like running the molds under water). They can also be bulkier and a pricier investment.

Nuby Garden Fresh Fruitsicle Tray ($10 at Amazon)This is a reliable and kid-friendly mold by our standards. The pops it produces are tiny, so its results only suit little hands.

Once you've decided on the best popsicle mold (for humans!) from our comprehensive list of tested favorites above, we suggest you add Cooper's Pupsicles to your cart to treat your furry friends, too.

Cleaning up was easy using the dishwasher or washing by hand. From start to finish, the popsicle-making process with the Zoku was so simple that it earned a perfect score on our kitchen tests.

GETTING A QUOTE WITH LK-MOULD IS FREE AND SIMPLE.
TRY IT TODAY :

FIND MORE OF OUR SERVICES: