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Pacific Plastics Injection Molding expands to accommodate doubled

Author:gly    Date: 2024-09-30    

production output - plastic injection molding inc

Mid-Sussex Timber (MST) - has provided a range of items, including goggles, safety glasses and face masks, in a bid to tackle the shortages faced in the healthcare sector.

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“We asked via local social media forums whether there was a need in our local communities and the response was overwhelming.”

This has resulted in him having to shut down landscaping, but he has started a woodworking business making small gifts and bespoke furniture.

The family-run business, which last year celebrated its 90th anniversary, has its headquarters in Forest Row and further branches in Crowborough, East Grinstead and Haywards Heath.

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Ricardo has used its manufacturing supply chain expertise to engage with an injection moulding partner, to create a tool capable of high-volume manufacture.

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A number of businesses from across the Sussex area have been putting on hold their usual production and are instead turning their focus to making masks, sanitiser and a whole range of and a whole range of other protecting equipment.

“I have telephoned the New Grange Care Home (10-16 Homefield Road, Worthing), who said that they would happily accept and use Christine’s headbands, as care staff there also use PPE that may irritate behind the ears.”

Graham McKnight from Durrington works at Worthing Hospital as a Macmillan Clinical Support Worker, his fiancée Erin Gee’s mother, Christine from Worthing, is making bandanas for care home staff.

High-performance, high-temperature plastic enables a 3D printed injection mold to match the performance of an aluminum mold with the benefit of lower cost and faster production.

"Noviun are aiming to produce 300 masks a week to be shipped to both providers in the hope that we can have a positive impact on helping frontline NHS battle the virus and stay safe."

He said: “It is also allowing me to make some small mask clips to donate to local hospitals from my workshop in Shoreham.

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Steve Dyke, managing director Automotive and Industrial said: “As a world-leading engineering consultancy, Ricardo is known for its expertise and capability in innovating, adapting and bringing products to market at pace, and as engineers we live to solve challenging problems for our customers. Our people have been anxious to use their engineering capabilities, skills and knowledge to find solutions to help protect frontline staff in the NHS and other key workers. The team has worked tirelessly to enable us to be able to go into production in a matter of days, and we are proud to be in a position to use our engineering capabilities for this essential task.”

“The work with the clips has spiralled. I got a large batch made for Worthing Hospital and through the power of Facebook, other people have been asking, which ended up with me doing a small GoFundMe page aimed at friends to help chip in for materials and it’s all growing.

Using this bespoke tooling, and its engineering design expertise, the team took the opportunity to refine the original rapid prototype design of the face shield for enhanced comfort over extended periods of wear, inviting local NHS doctors to test the new face shield design for comfort and wearability.

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Eliott Flack, who owns Direct Foam, said: “We felt that by changing our line of work and customer base temporarily, we could contribute towards the hard work that NHS workers are currently facing.

Facilities at Ricardo technical centres at Shoreham-by-Sea have been repurposed as assembly and logistics centres for the new face shields.

Associate Dan Smith said: “At the practice we have utilised our 3D printers to help provide face shields for local and national NHS in collaboration with the Makers Guild in Portsmouth and also Industry Prints.

It is an unprecedented situation but it is reassuring to see how businesses and individuals are coming together to support key workers, volunteers and the NHS.

National trade body the Builders Merchants Federation (BMF) co-ordinated a national response across its membership, appealing for donations .

“By supplying these in huge numbers (60,000 with another 140,000 to go... at the moment) we can hopefully support the NHS with the high pressure and high demand of supplies at this time.

Claire Kentish Barnes is the distiller and owner, she said: “We heard that other bigger distilleries were supplying the NHS and emergency services with hand sanitiser and we thought it would be great if we could do the same.

Martin Starkey, managing director Performance Products added: “Our people are renowned for their expertise in high value manufacturing, and they have brought their trademark passion, care, dedication and commitment to assembling face shields. We are proud of our people’s response in volunteering to be part of this work, and also that we are able to make the most of our facilities at the Ricardo Shoreham Technical Centre. We look forward to delivering these much-needed PPE products to the NHS and care homes as soon as possible.”

The face shields will be donated free of charge to front line NHS workers and care homes and is being produced to a bespoke Ricardo design, leveraging its design, engineering and manufacturing expertise. A prototype was delivered by the company’s in-house rapid prototyping team and facilities. However, it was quickly realized that rapid prototyping would not provide the volumes of face shields needed or at the speed required.

"The Industry Prints initiative has been working with the NHS to provide an agreed, printable face mask design that the NHS can use to keep them safe.

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