
Netstal to demonstrate injection compression molding on stack molds at
Author:gly Date: 2024-09-30
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According to internal tests, the trials resulted in 100% purity and 100% yield. Now NEXTLOOPP is working with MCC Verstraete to showcase its NextCycle IML in-mould labels. Made of polypropylene, the adhesive free, fully printed labels are wrapped around a polypropylene tub, which it reportedly separates from during the grinding and air elutriation process.
Based on end-use, the rubber molding market is categorized into automotive, consumer goods, healthcare, electrical & electronics, construction, others. Automotive industry was valued at USD 12.1 billion in 2023. In the automotive sector, the market is witnessing a surge driven by increasing vehicle production and demand for lightweight, high-performance components. Automakers are relying more on rubber molding for seals, gaskets, and vibration dampers to enhance vehicle efficiency and comfort. Additionally, the growing adoption of electric vehicles is creating new opportunities for rubber components, especially in battery sealing and thermal management systems, further propelling market growth in the automotive sector.
The rubber molding industry is witnessing a transformative trend driven by technological advancements and sustainability initiatives. Manufacturers are increasingly adopting advanced rubber molding techniques to meet the demand for complex and high-precision components across various industries such as automotive, aerospace, and healthcare. Furthermore, there's a notable shift towards eco-friendly materials and processes, driven by environmental concerns and regulatory requirements. This includes the development of bio-based rubber compounds and the integration of recycling and waste reduction practices. The market is also experiencing growing demand for customized solutions and digitalization, enhancing efficiency and flexibility in production processes.
Fluctuating raw material prices present a significant challenge to the rubber molding market. As the cost of rubber compounds fluctuates, manufacturers face uncertainty in production costs, impacting profitability and pricing strategies. Volatility in raw material prices can disrupt supply chains and lead to inventory management challenges. Moreover, sudden price spikes can squeeze profit margins, especially for small and medium-sized enterprises. To mitigate these risks, companies often engage in hedging strategies or seek long-term contracts with suppliers.
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TOMRA’S AUTOSORT unit, FLYING BEAM, was integrated with UV illumination for the initial trials. Direct spectrophotometric measurements were then used to analyse the strength of the fluorescence emissions and ensure that there was enough fluorescent signal for the food-grade labelled packs to be sorted.
Asia Pacific rubber molding market is expected to grow at a CAGR of 7.5% through 2032 and to reach a valuation of USD 24.3 billion by 2032.
Ethylene propylene diene terpolymer (EPDM) is gaining traction in the rubber molding industry due to its excellent weather resistance, thermal stability, and electrical insulation properties. As industries prioritize durable and long-lasting rubber components, EPDM's versatility makes it a preferred choice for various applications, including automotive seals, roofing membranes, and electrical insulation. Additionally, advancements in EPDM formulations and processing techniques are further driving its adoption, contributing to the overall growth of the market.
As such, printed label flakes are said to separate from the polypropylene, preventing inks and decorations from contaminating the recycled material. Therefore, it is hoped that polypropylene substrates can be fully decorated with IML containers without the threat of contaminating recycling streams with print and label residues.
Rubber Molding Market size was valued at USD 38 billion in 2023 and is anticipated to register a CAGR of over 7.8% between 2024 and 2032, driven by increasing demand from automotive, aerospace, and construction sectors. Advancements in rubber compounds, along with rising emphasis on lightweight and durable components, are fueling market expansion. Additionally, growing adoption of eco-friendly rubber materials is shaping market trends towards sustainability.
China's rubber molding market is witnessing notable growth driven by the country's booming manufacturing sector, particularly in automotive, electronics, and construction industries. The demand for high-quality rubber components such as seals, gaskets, and O-rings is escalating as manufacturers seek reliable and efficient solutions. Additionally, advancements in rubber molding technology, coupled with government initiatives to promote innovation and industrial development, are further propelling market expansion. China's position as a global manufacturing hub solidifies its importance in shaping market trends.
Rubber molding industry is the surging demand from diverse industries such as automotive, aerospace, and construction. This demand is primarily fueled by the need for lightweight, durable, and high-performance rubber components. Moreover, advancements in rubber compounds, including synthetic rubber formulations and eco-friendly materials, are amplifying market growth. The increasing emphasis on precision engineering and customization in rubber molding processes further contributes to the market's expansion. Additionally, the growing trend towards sustainable manufacturing practices is prompting manufacturers to adopt eco-friendly rubber materials, thereby shaping the market towards greater environmental responsibility.
Advancements in materials and machinery have further optimized compression molding processes, enabling the production of high-quality components with consistent properties. Moreover, compression molding aligns with sustainability goals, as it often requires less material wastage compared to other molding techniques.
Rubber molding manufacturers are increasingly focusing on automation, digitalization, and sustainability to enhance efficiency and competitiveness. Automation streamlines production processes, reducing labor costs and improving consistency in product quality. Digitalization enables real-time monitoring and data-driven decision-making, optimizing operations and resource utilization. Moreover, there's a growing emphasis on sustainable practices, with manufacturers adopting eco-friendly materials and reducing waste through recycling initiatives. These trends are reshaping the rubber molding industry towards greater innovation and environmental responsibility.
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TOMRA and NEXTLOOPP have applied fluorescent markers to MCC Verstraete’s In Mold Labels (IML) in an extension of the team’s efforts to bring its PolyPPRISM sorting technology to commercial scale and recycle food-grade polypropylene.
More recently, it partnered with L’Oréal in a bid to create food-grade recycled polypropylene, with Albéa Cosmetics and Fragrance joining the NEXTLOOPP project soon after.
In the Asia Pacific region, the rubber molding industry is experiencing robust growth attributed to rapid industrialization, expanding automotive and construction sectors, and increasing infrastructure investments. Countries like China, India, and Japan are witnessing significant demand for rubber molded products in various industries, driving market expansion. Moreover, the region's focus on technological advancements, coupled with rising disposable incomes and urbanization, further fuels the demand for rubber molding, positioning Asia Pacific as a key growth market in the industry.
Based on type, the market is segmented into compression, transfer, injection molding. Compression molding was valued at USD 12.4 billion in 2023 and is expected to reach a global valuation of USD 25.1 billion by the end of the 2032. Compression molding is experiencing a resurgence in the rubber molding market due to its versatility, cost-effectiveness, and suitability for complex geometries. This method involves the application of heat and pressure to shape rubber materials into desired forms, offering manufacturers greater design flexibility and production efficiency.
Based on application, the rubber molding market is segmented into ethylene propylene diene terpolymer, natural rubber, styrene butadiene rubber. Ethylene propylene diene terpolymer was valued at USD 20.3 billion in 2023 and is expected to reach a global valuation of USD 39.2 billion by the end of the forecast period.
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