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Low-pressure injection molding machine rebuild business takes off at

Author:gly    Date: 2024-09-30    

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After successfully introducing a combined conference for moldmakers and injection molders in 2022, Plastics Technology and MoldMaking Technology are once again joining forces for a tooling/molding two-for-one.

Take a deep dive into all of the various aspects of part quoting to ensure you’ve got all the bases—as in costs—covered before preparing your customer’s quote for services.

Mike Sepe has authored more than 25 ANTEC papers and more than 250 articles illustrating the importance of this interdisciplanary approach. In this collection, we present some of his best work during the years he has been contributing for Plastics Technology Magazine.

When determining the best ejection option for a tool, molders must consider the ejector’s surface area, location and style.

When, how, what and why to automate — leading robotics suppliers and forward-thinking moldmakers will share their insights on automating manufacturing at collocated event.

While prices moved up for three of the five commodity resins, there was potential for a flat trajectory for the rest of the third quarter.

Sustainability continues to dominate new additives technology, but upping performance is also evident. Most of the new additives have been targeted to commodity resins and particularly polyolefins.

technotrans says climate protection, energy efficiency and customization will be key discussion topics at PTXPO as it displays its protemp flow 6 ultrasonic eco and the teco cs 90t 9.1 TCUs.

With SIM remaining as the manufacturer, Musaev purchased the intellectual property and the tools to create a brand that stood out not only with a unique feature but also in vision and mission. Mr. Lid has become a product as well as a movement to eradicate single-use containers. Backed by a passionate leader and the core values of quality, reliability, and fun, Mr. Lid is positioned to become the next accessory to your water bottle and reusable shopping bag.

Join this webinar to explore the transformative benefits of retrofitting your existing injection molding machines (IMMs). Engel will guide you through upgrading your equipment to enhance monitoring, control and adaptability — all while integrating digital technologies. You'll learn about the latest trends in IMM retrofitting (including Euromap interfaces and plasticizing retrofits) and discover how to future-proof your machines for a competitive edge. With insights from industry experts, it'll walk you through the decision-making process, ensuring you make informed choices that drive your business forward. Agenda: Maximize the value of your current IMMs through strategic retrofitting Learn how to integrate digital technologies to enhance monitoring and control Explore the benefits of Euromap interfaces and plasticizing retrofits Understand how retrofitting can help meet new product demands and improve adaptability Discover how Engel can support your retrofitting needs, from free consultations to execution

Successfully starting or restarting an injection molding machine is less about ticking boxes on a rote checklist and more about individually assessing each processing scenario and its unique variables.

Musaev then entered the career of consulting, where he met different leaders and business owners who were passionate in their fields of business. A chance meeting led to him meeting an owner of Sussex Injection Molding (SIM) and learning all about their product — Mr. Lid containers. His interests were piqued as he saw a unique opportunity to market a fantastic, made-in-the-USA product, in a new, fresh, and delightful way.

Mr. Lid was created in 2011 by Sussex Injection Molding (SIM), a single-source plastic injection molding company located in Sussex, Wisconsin. The molding company made products with hinges for makeup containers, and the founder had the idea to bring the same technology to household containers.

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

In a time where sustainability is no longer just a buzzword, the food and beverage packaging industry is required to be at the forefront of this innovation. By adopting circular packaging processes and solutions, producers can meet regulatory requirements while also satisfying consumer demand and enhancing brand reputation. Join Husky to learn more about the broader implications of the circular economy — as well as how leading brands are leveraging this opportunity to reduce costs, increase design flexibility and boost product differentiation. Agenda: The cost and operational benefits of embracing circularity Key materials in circular packaging — including rPET and emerging bioplastics How to design a circular food and beverage package Strategies for selecting sustainable closures to future-proof packaging solutions Optimization and streamlining of production processes for enhanced efficiency How Husky Technologies can enable your sustainable success

Introduced by Zeiger and Spark Industries at the PTXPO, the nozzle is designed for maximum heat transfer and uniformity with a continuous taper for self cleaning.

Exhibitors and presenters at the plastics show emphasized 3D printing as a complement and aid to more traditional production processes.

Building a market that most people think is impossible and boring, Pall Musaev brought life to Mr. Lid containers, a pioneering brand for plastic containers with superhinge technology as a quantum leap in storage solutions. The product's lid stays attached and clicks in place easily and securely, which makes it very easy to find the lid when you need it.

The Plastics Industry Association (PLASTICS) has released final figures for NPE2024: The Plastics Show (May 6-10; Orlando) that officially make it the largest ever NPE in several key metrics.

Learn about sustainable scrap reprocessing—this resource offers a deep dive into everything from granulator types and options, to service tips, videos and technical articles.

Plastics Technology’s Tech Days is back! Every Tuesday in October, a series of five online presentations will be given by industry supplier around the following topics:  Injection Molding — New Technologies, Efficiencies Film Extrusion — New Technologies, Efficiencies Upstream/Downstream Operations Injection Molding — Sustainability Extrusion — Compounding Coming out of NPE2024, PT identified a variety of topics, technologies and trends that are driving and shaping the evolution of plastic products manufacturing — from recycling/recyclability and energy optimization to AI-based process control and automation implementation. PT Tech Days is designed to provide a robust, curated, accessible platform through which plastics professionals can explore these trends, have direct access to subject-matter experts and develop strategies for applying solutions in their operations.

"Customers have reported using the same Mr. Lid container for 10 years, which directly speaks to our durability. We have taken Mr. Lid to the next level by completing the life cycle. Now, with the line of Mr. Lid containers made from 100% recycled food grade FDA-approved plastic, we are taking our company to a whole new level," states Musaev, "Reviving the brand image and introducing people to Mr. Lid, we found that consumers share the same vision as us in eradicating single-use containers that are harmful to the environment."

In this three-part collection, veteran molder and moldmaker Jim Fattori brings to bear his 40+ years of on-the-job experience and provides molders his “from the trenches” perspective on on the why, where and how of venting injection molds. Take the trial-and-error out of the molding venting process.

Join KraussMaffei for an insightful webinar designed for industry professionals, engineers and anyone interested in the manufacturing processes of PVC pipes. This session will provide a comprehensive understanding of the technology behind the production of high-quality PVC pipes: from raw material preparation to final product testing. Agenda: Introduction to PVC extrusion: overview of the basic principles of PVC pipe extrusion — including the process of melting and shaping PVC resin into pipe forms Equipment and machinery: detailed explanation of the key equipment involved — such as extruders, dies and cooling systems — and their roles in the extrusion process Process parameters: insight into the critical process parameters like temperature, pressure and cooling rates that influence the quality and consistency of the final PVC pipes Energy efficiency: examination of ways to save material and energy use when extruding PVC pipe products

Five industry pros with more than 200 years of combined molding experience provide step-by-step best practices on mounting a mold in a horizontal injection molding machine.

Additive technology creates air pockets in film during orientation, cutting down on the amount of resin needed while boosting opacity, mechanical properties and recyclability.

Processors with sustainability goals or mandates have a number of ways to reach their goals. Biopolymers are among them.

Discover how artifical intelligence is revolutionizing plastics processing. Hear from industry experts on the future impact of AI on your operations and envision a fully interconnected plant.

Across all process types, sustainability was a big theme at NPE2024. But there was plenty to see in automation and artificial intelligence as well.

Second quarter started with price hikes in PE and the four volume engineering resins, but relatively stable pricing was largely expected by the quarter’s end.

While the major correction in PP prices was finally underway, generally stable pricing was anticipated for the other four commodity resins.

In this collection of articles, two of the industry’s foremost authorities on screw design — Jim Frankand and Mark Spalding — offer their sage advice on screw design...what works, what doesn’t, and what to look for when things start going wrong.

One-touch, auto-set, low-pressure mold protection is possible, and Shibaura says the technology can help molders attain extremely fast dry-cycle times. The S-Concept also collects valuable process data and can be monitored from anywhere via machiNetCloud, Shibaura’s industrial IoT service. It can also monitor power consumption through the V70 controller. Shibaura is featuring the S-Concept on live demos of four different manufacturing cells at its booth.

Join Engel in exploring the future of battery molding technology. Discover advancements in thermoplastic composites for battery housings, innovative automation solutions and the latest in large-tonnage equipment designed for e-mobility — all with a focus on cost-efficient solutions. Agenda: Learn about cutting-edge thermoplastic composites for durable, sustainable and cost-efficient battery housings Explore advanced automation concepts for efficient and scalable production See the latest large-tonnage equipment and technology innovations for e-mobility solutions

Mr. Lid's containers feature different characteristics that take home organizing to the next level. Not only are the lids attached but they are stackable, making the space of any kitchen, garage, or home more organized. Mr. Lid is BPA-free, dishwasher-safe, microwave-safe, freezer-safe, and fully recyclable.

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While prices moved up for three of the five commodity resins, there was potential for a flat trajectory for the rest of the third quarter.

Shibaura Machine Co. America is unveiling its S-Concept technology at NPE2024. The company says the S-Concept is a seamless integration of components, software and Industrial IoT to provide customers with enhanced, quantifiable and improved molding capabilities.

The S-Concept enables molders to input all basic mold settings on a single screen to initiate a molding process faster, with the ability to make immediate, automatic adjustments for resin viscosity changes to maximize part quality.

Say “manufacturing automation” and thoughts immediately go to the shop floor and specialized production equipment, robotics and material handling systems. But there is another realm of possible automation — the front office.

Across the show, sustainability ruled in new materials technology, from polyolefins and engineering resins to biobased materials.

Ultradent's entry of its Umbrella cheek retractor took home the awards for Technical Sophistication and Achievement in Economics and Efficiency at PTXPO.

Formnext Chicago is an industrial additive manufacturing expo taking place April 8-10, 2025 at McCormick Place in Chicago, Illinois. Formnext Chicago is the second in a series of Formnext events in the U.S. being produced by Mesago Messe Frankfurt, AMT – The Association For Manufacturing Technology, and Gardner Business Media (our publisher).

Core Technology Molding turned to Mold-Masters E-Multi auxiliary injection unit to help it win a job and dramatically change its process.

Musaev envisions collaborating with top brands that hold the same values as Mr. Lid, opening doors to any partnerships. Mr. Lid can be customized in three ways, the color/opacity of the lid, the color/opacity of the container, as well as a full-color graphic inserted into the lid to fit any brand identity. Mr Lid also handles the production and distribution of the products, so that its partners won't have to.

Plastics Technology covers technical and business Information for Plastics Processors in Injection Molding, Extrusion, Blow Molding, Plastic Additives, Compounding, Plastic Materials, and Resin Pricing. About Us

Gifted with extraordinary technical know how and an authoritative yet plain English writing style, in this collection of articles Fattori offers his insights on a variety of molding-related topics that are bound to make your days on the production floor go a little bit better.

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Join Wittmann for an engaging webinar on the transformative impact of manufacturing execution systems (MES) in the plastic injection molding industry. Discover how MES enhances production efficiency, quality control and real-time monitoring while also reducing downtime. It will explore the integration of MES with existing systems, emphasizing compliance and traceability for automotive and medical sectors. Learn about the latest advancements in IoT and AI technologies and how they drive innovation and continuous improvement in MES. Agenda: Overview of MES benefits What is MES? Definition, role and brief history Historical perspective and evolution Longevity and analytics Connectivity: importance, standards and integration Advantages of MES: efficiency, real-time data, traceability and cost savings Emerging technologies: IoT and AI in MES

"It looks pretty easy and simple but it's actually quite complicated to make. The brilliant team behind it really did a good job in making the product extremely functional and durable," Musaev says.

Resin drying is a crucial, but often-misunderstood area. This collection includes details on why and what you need to dry, how to specify a dryer, and best practices.

"This is the story that I want to tell the world about Mr. Lid, it is not just a simple plastic container. There's more to the brand than meets the eye, we have a vision to eradicate single-use containers and encourage everyone to use reusable Mr. Lid containers," Musaev says.

Despite price increase nominations going into second quarter, it appeared there was potential for generally flat pricing with the exception of a major downward correction for PP.

Determining the source of streaking or contamination in your molded parts is a critical step in perfecting your purging procedures ultimately saving you time and money.

In this collection of content, we provide expert advice on welding from some of the leading authorities in the field, with tips on such matters as controls, as well as insights on how to solve common problems in welding.

While the melting process does not provide perfect mixing, this study shows that mixing is indeed initiated during melting.

This Knowledge Center provides an overview of the considerations needed to understand the purchase, operation, and maintenance of a process cooling system.

This month’s resin pricing report includes PT’s quarterly check-in on select engineering resins, including nylon 6 and 66.

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In this collection, which is part one of a series representing some of John’s finest work, we present you with five articles that we think you will refer to time and again as you look to solve problems, cut cycle times and improve the quality of the parts you mold.

Shibaura’s NPE machine demos will utilize its S-Concept technology for optimizing injection molding processes. Source: Shibaura

August 29-30 in Minneapolis all things injection molding and moldmaking will be happening at the Hyatt Regency — check out who’s speaking on what topics today.

The aim of this presentation is to guide you through the factors and the numbers that will help you determine if a robot is a smart investment for your application. Agenda:  Why are you considering automation? What problems are you trying to solve? How and why automation can help Crunch the numbers and determine the ROI

Mold maintenance is critical, and with this collection of content we’ve bundled some of the very best advice we’ve published on repairing, maintaining, evaluating and even hanging molds on injection molding machines.

Mixed in among thought leaders from leading suppliers to injection molders and mold makers at the 2023 Molding and MoldMaking conferences will be molders and toolmakers themselves.

Pall Musaev's entrepreneurial career began when he was just 16 years old. He learned the ropes of the tech space and built his own company at 17, setting up computer networks, website development, graphic design, and coding. At the age of 25, he realized that the business side of tech is more appealing rather than the latest and greatest software. He then transitioned into looking for new opportunities and companies to grow.

Multiple speakers at Molding 2023 will address the ways simulation can impact material substitution decisions, process profitability and simplification of mold design.

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