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Lab System Targets Large Part, Process Development for Combo Injection

Author:gly    Date: 2024-09-30    

Molding, PUR Coating - injection molded part

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Command Medical Products, headquartered in Ormond Beach, Florida, and founded in 1987 by David Slick, provides customised clean room manufacturing of single use medical devices leveraging key technologies including: tube extrusion, radio frequency (RF) welding, heat sealing and sterile barrier packaging. Command’s products serve critical end markets including cell & gene therapy, drug delivery, robot-assisted endoscopy, fluid management, and other high growth therapeutic areas. Command operates seven ISO Class 7 cleanrooms across two manufacturing locations in Florida and Central America.

1) Screw size:45 mmInjection shot weight in Polysterol:291 g/PSClosing pressure:2000 kNDaylight:520 x 520 mmOpening stroke:max. 650 mmMould height - Max./min.:250 mmControl:Selogica Daylight between platens - max.:900 mmTotal power requirement:46,3 kWWeight of the machine ca.:7,2 tDimensions of the machine ca.:5,50x2,10x2,20 mDescriptionC version IVLCD colour monitor, colour type Selogica control unitTechnology step 2 servoregulated with 2 regulating pumps Wear resistant plastification unit Connection / electr. preparation for the installation of mould blow unit 1 core pull 1Core pull 2Interface for robot system (EUROMAP 67)Interface for host computer for ALSInterface for tempering unitInterface for printer 6 electrical heating circuits for mould heatingArburg equipment packages 1,2,3,5,6,7Languages switcheableExtension for pressure changeover Piezo-charge amplifierInterface for coloring/dosing unitPosition-regulated screwMould controlling through ejector platen safety (interface)Incl. robot make Wittmann type W 721-0481, With safety housing and conveyor beltWith substantial serial equipment2) Screw size:50 mmInjection shot weight in Polysterol:359 g/PSClosing pressure:2500 kNCore drawing:2 x Control:Selogica Daylight:630 x 630 mmOpening stroke:600 mmMould height - Max./min.:300-700 mmDaylight between platens - max.:900-1300 mmTotal power requirement:61,4 kWWeight of the machine ca.:12,2 tDescriptionTechnology step 2 - servo-regulated with 2 reguatiing pumpsWith highly wear resistant plastification unit Increased power for heating circuits - 1-6 to each 3,6 kWat 230 V and 16 A fuseElectr. connection for pneumatic needle valve nozzle in mouldClamping force increased by 10 %Automatic mould height adjustment for adjusting different mould heightsConnection for mould blow unit 11st core pull 2nd core pullContinuous oil circulation with additional pumpInterface for host computer for ALSInterface for temperiing unitInterface for printer9 additional heating circuitsLanguages switcheableControl extension for pressure changeover channel 1Through cavity pressure or temperatureControl extension for pressure changeover channel 2Through cavity pressure or temperature2 x charge amplifiersInterface for coloring/dosing unit4 free cooling circuits on the fixed mold platen4 free cooling circuits on the moveable platenArburg equipment packages No.: 1,2,3,5,6,7Position-regulated screwMould controlling by ejector platen safety (interface)With substantial additional equipmentMachine is equipped with a robot Multilift H robot system, Horizontal takiing out of parts from the machine backsideversion with B axis, weight: 5 kgTotal of gripper and parts) programmable viaSelogica machine control unit including pneumatic valveIncluding C-axisZ-axis, movable, drive servo-electric,Positions programmable, stroke length 1000 mmC-axis, pneumatic drive, rotary motion 0 to90 ° C, end positions manually adjustable via stopsB-axis, pneumatic drive, 90 ° swivel for reductionThehe stroke of the Z-axisWith sprue pliers standardProtective housing with electrically securedSliding door and conveyor L = 3000 mmB = 800 mm storage height 1300 +/- 200 mmX-axis drive pneumatic, end positions manualAdjustable via stops. Stroke length 200 mmStroke extension of the Z-axis to 1200 mmG axis (gripper stroke) Pneumatic drive, manual end positionsAdjustable via stops. Stroke length 50 mm16 free programmable inputsFirst vacuum equipment (Venturi principle)Second vacuum equipment (Venturi principle)This machine will be function tested in our company and after function testing it can be tested in our company.3) screw size:55 mminjection shot weight in Polysterol:360 g/PSclosing pressure:2000 kNdaylight:520 x 520 mmopening stroke:max. 650 mmmould height - Max./min.:250 mmcontrol:Selogica daylight between platens - max.:max. 900 mmtotal power requirement:45,8 kWweight of the machine ca.:6,7 tdimensions of the machine ca.:5,40x2,00 x 2,20 m mDescriptionCS version IV- LCD control monitor, colour type- technology step 2, - servoregulated with 2 regulating pumps - with Selogica-control- highly wear resistant plastification unit- connection for mould blow unit 1- core pull- injection pressure increased by 10 % (to max. 2.500 bar,value depends from the screw diameter)- interface for robot according to EUROMAP 12- interface for tempering unit- interface for printer- 3 electr. heating circuits for mould heating- interface for colouring / dosing unit- Arburg equipment packages 1,2,3,6,7- with substantial serial equipmentThis machine will be reconditioned in our company and can be tested after finishing in our company. This machine can be inspected at every time.

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This deal was facilitated and managed by MedWorld Advisors, a leading Middle Market M&A Advisory Firm specialising in MedTech, Med Device Manufacturing, and all things Healthcare based in the United States, with offices and partners around the world.

Jim Carnall commented, “We are proud to partner with AHP. Their investment in our company will allow Command to scale and better serve our customers. I am also thrilled that our entire leadership team will remain at Command while we work together with AHP to build out our next chapter of growth.”

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The Company provides contract manufacturing services for the production of single-use disposable medical devices to global medical device original equipment manufacturers (OEMs) and life sciences customers. AHP is honoured to partner with Command and support its next stage of growth.

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Medical device and life sciences companies have increasingly turned to outsourced manufacturing to support the design and fabrication of their products. The trend is fueled by the requirements for accelerated time to market, cost-effective manufacturing, supply chain flexibility, and additional regulatory and compliance standards. Paul Barrett, Managing Partner of AHP, stated, “We thank David Slick for entrusting our team with his company. We are very excited to partner with Jim Carnall, Stephanie McGee, and the entire Command team. Command has a long and successful operating history, talented team, and blue-chip customer base. We look forward to fortifying the already strong foundation and help reinvesting in the commercial engine to accelerate growth.”

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