reduction - custom plastic molding

The MS G2 Series includes a new controller and operation screen. Sodick says the new control’s communication system has improved the response time for each operation. It has also adopted a temperature control system for more precise regulation of heater temperature, achieving more stable, high-precision molding.

The MS G2 Series facilitates setting conditions for a wide range of molding methods, such as pressure filling control (pressure priority control), injection link clamping function and clamping during injection for effective venting measures.

3D prints for rapid prototyping are also possible. Injection moulding tools and automation systems are planned, designed and manufactured in-house at the company’s own mould-making shop. For ecological purposes, the company has made a special point of installing tool-friendly cooling water systems. Further evidence of FUSO’s commitment to protecting the environment are waste heat utilisation and a photovoltaic system.

After successfully introducing a combined conference for moldmakers and injection molders in 2022, Plastics Technology and MoldMaking Technology are once again joining forces for a tooling/molding two-for-one.

While the major correction in PP prices was finally underway, generally stable pricing was anticipated for the other four commodity resins.

Join Engel in exploring the future of battery molding technology. Discover advancements in thermoplastic composites for battery housings, innovative automation solutions and the latest in large-tonnage equipment designed for e-mobility — all with a focus on cost-efficient solutions. Agenda: Learn about cutting-edge thermoplastic composites for durable, sustainable and cost-efficient battery housings Explore advanced automation concepts for efficient and scalable production See the latest large-tonnage equipment and technology innovations for e-mobility solutions

The machines delivered in 2023 also come already equipped with the new B8X control system and the HiQ Flow assistance system. The B8X control system includes several control components developed in-house. These allow a higher internal clock frequency with shorter response times to sensor signals and consequently a higher standard of parts reproducibility, with user-friendliness and familiar visualisation remaining unchanged.

Learn about sustainable scrap reprocessing—this resource offers a deep dive into everything from granulator types and options, to service tips, videos and technical articles.

Discover how artifical intelligence is revolutionizing plastics processing. Hear from industry experts on the future impact of AI on your operations and envision a fully interconnected plant.

Second quarter started with price hikes in PE and the four volume engineering resins, but relatively stable pricing was largely expected by the quarter’s end.

Sodick by Plustech’s MS G2 Series electric injection molding machines feature new controls and displays. Source: Sodick by Plustech

The family-owned company managed by its CEO Maximilian Högn and its CSO Klaus Großtesner makes highly sophisticated plastic parts from a great variety of materials, including high-temperature plastics, for many different sectors of industry, with about 80 workers on a production floor of just under 3,000 m².

This Knowledge Center provides an overview of the considerations needed to understand the purchase, operation, and maintenance of a process cooling system.

Join KraussMaffei for an insightful webinar designed for industry professionals, engineers and anyone interested in the manufacturing processes of PVC pipes. This session will provide a comprehensive understanding of the technology behind the production of high-quality PVC pipes: from raw material preparation to final product testing. Agenda: Introduction to PVC extrusion: overview of the basic principles of PVC pipe extrusion — including the process of melting and shaping PVC resin into pipe forms Equipment and machinery: detailed explanation of the key equipment involved — such as extruders, dies and cooling systems — and their roles in the extrusion process Process parameters: insight into the critical process parameters like temperature, pressure and cooling rates that influence the quality and consistency of the final PVC pipes Energy efficiency: examination of ways to save material and energy use when extruding PVC pipe products

Joh. Fuchs & Sohn – FUSO – was established in 1947 in Waidhofen on the river Ybbs in Lower Austria. In 1964, it started off into plastic injection moulding by producing the orange-coloured lids for Ovomaltine cans.

The HiQ Flow assistance system is an injection regulation function by which viscosity fluctuations in the material used can be compensated. This function enables automatic process automation and compensates even minimal fluctuations in the material quality. FUSO is so completely satisfied with this system that all of the company’s other machines have been retrofitted with it, too, wherever technically feasible and economically advisable.

The Plastics Industry Association (PLASTICS) has released final figures for NPE2024: The Plastics Show (May 6-10; Orlando) that officially make it the largest ever NPE in several key metrics.

technotrans says climate protection, energy efficiency and customization will be key discussion topics at PTXPO as it displays its protemp flow 6 ultrasonic eco and the teco cs 90t 9.1 TCUs.

The VR G Series expands on the VREs’ mold size capacities with up to a 50% increase to accommodate larger and more complex molds. For reference, mold installation area expansion multiples range from 1 to 1.5 times.

Mold maintenance is critical, and with this collection of content we’ve bundled some of the very best advice we’ve published on repairing, maintaining, evaluating and even hanging molds on injection molding machines.

Mixed in among thought leaders from leading suppliers to injection molders and mold makers at the 2023 Molding and MoldMaking conferences will be molders and toolmakers themselves.

The VR G Series is the successor to Sodick’s VRE Series hybrid, vertical, rotary injection molding machines. The new VR G Series inherits the accurate filling and stable plasticization of the VRE Series via the V-Line injection unit and Sodick’s hybrid direct-pressure clamping.

In this collection, which is part one of a series representing some of John’s finest work, we present you with five articles that we think you will refer to time and again as you look to solve problems, cut cycle times and improve the quality of the parts you mold.

In a time where sustainability is no longer just a buzzword, the food and beverage packaging industry is required to be at the forefront of this innovation. By adopting circular packaging processes and solutions, producers can meet regulatory requirements while also satisfying consumer demand and enhancing brand reputation. Join Husky to learn more about the broader implications of the circular economy — as well as how leading brands are leveraging this opportunity to reduce costs, increase design flexibility and boost product differentiation. Agenda: The cost and operational benefits of embracing circularity Key materials in circular packaging — including rPET and emerging bioplastics How to design a circular food and beverage package Strategies for selecting sustainable closures to future-proof packaging solutions Optimization and streamlining of production processes for enhanced efficiency How Husky Technologies can enable your sustainable success

August 29-30 in Minneapolis all things injection molding and moldmaking will be happening at the Hyatt Regency — check out who’s speaking on what topics today.

This month’s resin pricing report includes PT’s quarterly check-in on select engineering resins, including nylon 6 and 66.

The company makes a point of supplying technical plastic parts and assemblies to a solid, mixed industrial customer base. The various sectors served by FUSO include the automotive and railway industries, as well as consumer goods, electronics, medical technology, building construction, telecommunication, mechanical engineering and renewable energy generation.

Formnext Chicago is an industrial additive manufacturing expo taking place April 8-10, 2025 at McCormick Place in Chicago, Illinois. Formnext Chicago is the second in a series of Formnext events in the U.S. being produced by Mesago Messe Frankfurt, AMT – The Association For Manufacturing Technology, and Gardner Business Media (our publisher).

Join this webinar to explore the transformative benefits of retrofitting your existing injection molding machines (IMMs). Engel will guide you through upgrading your equipment to enhance monitoring, control and adaptability — all while integrating digital technologies. You'll learn about the latest trends in IMM retrofitting (including Euromap interfaces and plasticizing retrofits) and discover how to future-proof your machines for a competitive edge. With insights from industry experts, it'll walk you through the decision-making process, ensuring you make informed choices that drive your business forward. Agenda: Maximize the value of your current IMMs through strategic retrofitting Learn how to integrate digital technologies to enhance monitoring and control Explore the benefits of Euromap interfaces and plasticizing retrofits Understand how retrofitting can help meet new product demands and improve adaptability Discover how Engel can support your retrofitting needs, from free consultations to execution

Processors with sustainability goals or mandates have a number of ways to reach their goals. Biopolymers are among them.

Across the show, sustainability ruled in new materials technology, from polyolefins and engineering resins to biobased materials.

In addition to a good price-performance ratio, FUSO requires from injection moulding machines above all stability, as well as easy access for servicing and cleaning, a smooth, easy-to-clean surface, user-friendliness in operation and a high standard of repeatability. Other factors gaining increasingly in significance are the machines’ energy efficiency, their networkability with robots and auxiliaries and availability of assistance systems.

In this collection of content, we provide expert advice on welding from some of the leading authorities in the field, with tips on such matters as controls, as well as insights on how to solve common problems in welding.

From the left: Martin Stammhammer, Int. sales manager Robots, WITTMANN Technology, Maximilian Högn, CEO of FUSO, Klaus Großtesner, CSO of FUSO, Andreas Högn, majority shareholder and advisor, FUSO, Roland Pechtl, area sales manager WITTMANN BATTENFELD

The aim of this presentation is to guide you through the factors and the numbers that will help you determine if a robot is a smart investment for your application. Agenda:  Why are you considering automation? What problems are you trying to solve? How and why automation can help Crunch the numbers and determine the ROI

Sustainability continues to dominate new additives technology, but upping performance is also evident. Most of the new additives have been targeted to commodity resins and particularly polyolefins.

Sodick says the machines comply with Euromap 77, Euromap 82 and OPC UA communication protocols, enabling them to network with auxiliary devices and other equipment, with standard LAN ports facilitating connections to the company’s V Connect quality and production management system.

While the melting process does not provide perfect mixing, this study shows that mixing is indeed initiated during melting.

Despite price increase nominations going into second quarter, it appeared there was potential for generally flat pricing with the exception of a major downward correction for PP.

Join Wittmann for an engaging webinar on the transformative impact of manufacturing execution systems (MES) in the plastic injection molding industry. Discover how MES enhances production efficiency, quality control and real-time monitoring while also reducing downtime. It will explore the integration of MES with existing systems, emphasizing compliance and traceability for automotive and medical sectors. Learn about the latest advancements in IoT and AI technologies and how they drive innovation and continuous improvement in MES. Agenda: Overview of MES benefits What is MES? Definition, role and brief history Historical perspective and evolution Longevity and analytics Connectivity: importance, standards and integration Advantages of MES: efficiency, real-time data, traceability and cost savings Emerging technologies: IoT and AI in MES

Exhibitors and presenters at the plastics show emphasized 3D printing as a complement and aid to more traditional production processes.

Resin drying is a crucial, but often-misunderstood area. This collection includes details on why and what you need to dry, how to specify a dryer, and best practices.

The VR G combines the V-Line injection unit of separate plasticizing and injection units, with Sodick’s proprietary hydraulic servo control technology. The vertical line has also adopted the new controller with large 19" screen and smartphone-like touch functionalities as well as Industry 4.0 connectivity via adoption of Euromap and OPC UA protocols.

Plastics Technology’s Tech Days is back! Every Tuesday in October, a series of five online presentations will be given by industry supplier around the following topics:  Injection Molding — New Technologies, Efficiencies Film Extrusion — New Technologies, Efficiencies Upstream/Downstream Operations Injection Molding — Sustainability Extrusion — Compounding Coming out of NPE2024, PT identified a variety of topics, technologies and trends that are driving and shaping the evolution of plastic products manufacturing — from recycling/recyclability and energy optimization to AI-based process control and automation implementation. PT Tech Days is designed to provide a robust, curated, accessible platform through which plastics professionals can explore these trends, have direct access to subject-matter experts and develop strategies for applying solutions in their operations.

In this collection of articles, two of the industry’s foremost authorities on screw design — Jim Frankand and Mark Spalding — offer their sage advice on screw design...what works, what doesn’t, and what to look for when things start going wrong.

While prices moved up for three of the five commodity resins, there was potential for a flat trajectory for the rest of the third quarter.

Multiple speakers at Molding 2023 will address the ways simulation can impact material substitution decisions, process profitability and simplification of mold design.

The MS G2 Series second-generation electric injection molding machines feature the eV-Line servo-motor-driven injection and plasticizing injection units, which control the measurement values and injection position in a closed loop. Sodick Plustech says the system provides positional accuracy and repeatability in plasticizing, metering and injection, while running quieter and on less energy than other machines. Sodick says the new series achieves up to a 28% reduction in power consumption compared to its hybrid models.

While prices moved up for three of the five commodity resins, there was potential for a flat trajectory for the rest of the third quarter.

Mike Sepe has authored more than 25 ANTEC papers and more than 250 articles illustrating the importance of this interdisciplanary approach. In this collection, we present some of his best work during the years he has been contributing for Plastics Technology Magazine.

Last, but not least, the quality of the after-sales service including the possibility of using an online service also play an important part in the purchasing decision according to Klaus Großtesner. In the acquisition of robots, easy programmability is a top priority in addition to all other criteria which are also applicable to the machines.

With the rising demands from customers on the parts and assemblies produced, FUSO’s own demands on the injection moulding equipment used are also increasing. The company’s machinery is state-of-the-art, with a high level of automation on its production floor. All systems are fitted with matching robots to ensure careful parts handling.

Gifted with extraordinary technical know how and an authoritative yet plain English writing style, in this collection of articles Fattori offers his insights on a variety of molding-related topics that are bound to make your days on the production floor go a little bit better.

Plastics Technology covers technical and business Information for Plastics Processors in Injection Molding, Extrusion, Blow Molding, Plastic Additives, Compounding, Plastic Materials, and Resin Pricing. About Us

Additive technology creates air pockets in film during orientation, cutting down on the amount of resin needed while boosting opacity, mechanical properties and recyclability.

When, how, what and why to automate — leading robotics suppliers and forward-thinking moldmakers will share their insights on automating manufacturing at collocated event.

Successfully starting or restarting an injection molding machine is less about ticking boxes on a rote checklist and more about individually assessing each processing scenario and its unique variables.

“The Insider cells based on the servo-hydraulic SmartPower and WITTMANN linear robots meet our requirements in every respect”, Maximilian Högn confirms. “The equipment is space-saving, highly energy-efficient, easily accessible and easy to operate.”

The company has upgraded to a 19" screen, enabling clear graphical representation of machine-state data and real-time cycle chart displays. The new control maintains the screen switch layout of the previous model for continuity, with smartphone-like functionalities such as pinch-in/out and swiping.

Requirements from the customer base concerning quality standards and attributes of the parts in terms of tolerances, outward appearance and materials used are constantly becoming more and more stringent. FUSO scores with purchasers by its extensive technical know-how and many years of experience in making high-quality parts and assemblies. This wealth of expertise enables the company to offer top-quality solutions which are both sustainable and cost-efficient. FUSO also stands out on the market by its high supply availability and reliability towards its customers.

Say “manufacturing automation” and thoughts immediately go to the shop floor and specialized production equipment, robotics and material handling systems. But there is another realm of possible automation — the front office.

All SmartPower machines except one are designed as Insider cells, which means that they come with a WITTMANN robot and a conveyor belt integrated in the production cell. This variant offers a number of advantages, ranging from an enormous amount of space saved compared to systems with conventional automation solutions, all the way to cost advantages from the fact that all hazardous areas are already secured and certified ex works. Moreover, the robot cycle time can be minimised due to shorter travel distances and direct parts depositing on the conveyor belt.

Core Technology Molding turned to Mold-Masters E-Multi auxiliary injection unit to help it win a job and dramatically change its process.

Introduced by Zeiger and Spark Industries at the PTXPO, the nozzle is designed for maximum heat transfer and uniformity with a continuous taper for self cleaning.

Sodick Plustech’s VR-G and MS-G2 Series both utilize the company’s proprietary V-Line technology, separating plasticizing and injection functions, and have upgraded displays, energy efficiency, response time and more.

To make all these parts, a number of injection moulding machines ranging from 450 to 5,200 kN in clamping force are in operation, 17 of which have come from WITTMANN BATTENFELD. Moreover, FUSO is also a long-standing customer of the WITTMANN Group for automation equipment, using more than 40 handling devices with load capacities from 5 to 30 kg, including No. 7 robots as well as latest No. 9 series models with R9 control systems.

In this three-part collection, veteran molder and moldmaker Jim Fattori brings to bear his 40+ years of on-the-job experience and provides molders his “from the trenches” perspective on on the why, where and how of venting injection molds. Take the trial-and-error out of the molding venting process.

Take a deep dive into all of the various aspects of part quoting to ensure you’ve got all the bases—as in costs—covered before preparing your customer’s quote for services.

Ultradent's entry of its Umbrella cheek retractor took home the awards for Technical Sophistication and Achievement in Economics and Efficiency at PTXPO.

Performing fundamental maintenance inspections frequently assures press longevity and process stability. Here’s a checklist to help you stay on top of seven key systems.

The items produced range from micro parts weighing just 0.03 g right up to large parts weighing 2 kg. In addition to manufacturing complex plastic parts by 1- or 2-component injection moulding, the company offers insert moulding for functional parts, mounting of complete assemblies, as well as gluing and welding, plus decoration by 4-colour pad printing and laser printing, and 3D scanning for reverse engineering.

The cooperation between FUSO and WITTMANN BATTENFELD has already been in existence for four decades. The machines most recently supplied by WITTMANN BATTENFELD are exclusively models from the SmartPower series. The machines from the SmartPower series are hydraulic machines equipped with fast-responding servo motors and powerful constant displacement pumps. This technology, combined with the KERS (Kinetic Energy Recovery System) to recover the deceleration energy within the machine, which is included as standard, provides the SmartPower’s high level of energy efficiency. Further characteristics of the SmartPower are its small footprint and its pivotable injection unit, which ensures easy access to the barrel for quick and comfortable barrel change.

Start by picking a target melt temperature, and double-check data sheets for the resin supplier’s recommendations. Now for the rest...

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Across all process types, sustainability was a big theme at NPE2024. But there was plenty to see in automation and artificial intelligence as well.