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DuPont Streamlines Bus Bar Overmolding for High-Voltage EV Components - thermal

Author:gly    Date: 2024-09-30    

Say “manufacturing automation” and thoughts immediately go to the shop floor and specialized production equipment, robotics and material handling systems. But there is another realm of possible automation — the front office.

Processors with sustainability goals or mandates have a number of ways to reach their goals. Biopolymers are among them.

In a time where sustainability is no longer just a buzzword, the food and beverage packaging industry is required to be at the forefront of this innovation. By adopting circular packaging processes and solutions, producers can meet regulatory requirements while also satisfying consumer demand and enhancing brand reputation. Join Husky to learn more about the broader implications of the circular economy — as well as how leading brands are leveraging this opportunity to reduce costs, increase design flexibility and boost product differentiation. Agenda: The cost and operational benefits of embracing circularity Key materials in circular packaging — including rPET and emerging bioplastics How to design a circular food and beverage package Strategies for selecting sustainable closures to future-proof packaging solutions Optimization and streamlining of production processes for enhanced efficiency How Husky Technologies can enable your sustainable success

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The latest addition to LyondelBasell’s CirculenRecover product line is a polypropylene copolymer, PPC 2179N, which incorporates recovered end-of-life marine gear including fishing nets, and is made for injection molding. The product is a result of a collaboration with a German OEM and a specialized recycling company with expertise in mechanical recycling.

Join Wittmann for an engaging webinar on the transformative impact of manufacturing execution systems (MES) in the plastic injection molding industry. Discover how MES enhances production efficiency, quality control and real-time monitoring while also reducing downtime. It will explore the integration of MES with existing systems, emphasizing compliance and traceability for automotive and medical sectors. Learn about the latest advancements in IoT and AI technologies and how they drive innovation and continuous improvement in MES. Agenda: Overview of MES benefits What is MES? Definition, role and brief history Historical perspective and evolution Longevity and analytics Connectivity: importance, standards and integration Advantages of MES: efficiency, real-time data, traceability and cost savings Emerging technologies: IoT and AI in MES

The injection-molded components made from CirculenRecover PPC TRC 2179N are trim parts used in visible areas for the interior of various car models. This development, which will be used in big-scale production, enables enhanced sustainability and environmental responsibility in the automotive industry.

While prices moved up for three of the five commodity resins, there was potential for a flat trajectory for the rest of the third quarter.

Core Technology Molding turned to Mold-Masters E-Multi auxiliary injection unit to help it win a job and dramatically change its process.

Successfully starting or restarting an injection molding machine is less about ticking boxes on a rote checklist and more about individually assessing each processing scenario and its unique variables.

"Who would have thought that maritime gear can be one of the solutions to create more sustainable cars?” says Michael Büdinger, business development manager at LyondellBasell. “As part of the European Green Deal, the European Commission is currently investigating measures to increase the circularity of vehicles, one of them being the use of up to 25% of postconsumer plastic waste. Maritime gear will support OEMs in reaching this goal.”

In this three-part collection, veteran molder and moldmaker Jim Fattori brings to bear his 40+ years of on-the-job experience and provides molders his “from the trenches” perspective on on the why, where and how of venting injection molds. Take the trial-and-error out of the molding venting process.

Plastics Technology covers technical and business Information for Plastics Processors in Injection Molding, Extrusion, Blow Molding, Plastic Additives, Compounding, Plastic Materials, and Resin Pricing. About Us

Compounders face a number of processing challenges when incorporating a high loading of low-bulk-density mineral filler into polyolefins. Here are some possible solutions.

Join this webinar to explore the transformative benefits of retrofitting your existing injection molding machines (IMMs). Engel will guide you through upgrading your equipment to enhance monitoring, control and adaptability — all while integrating digital technologies. You'll learn about the latest trends in IMM retrofitting (including Euromap interfaces and plasticizing retrofits) and discover how to future-proof your machines for a competitive edge. With insights from industry experts, it'll walk you through the decision-making process, ensuring you make informed choices that drive your business forward. Agenda: Maximize the value of your current IMMs through strategic retrofitting Learn how to integrate digital technologies to enhance monitoring and control Explore the benefits of Euromap interfaces and plasticizing retrofits Understand how retrofitting can help meet new product demands and improve adaptability Discover how Engel can support your retrofitting needs, from free consultations to execution

Discover how artifical intelligence is revolutionizing plastics processing. Hear from industry experts on the future impact of AI on your operations and envision a fully interconnected plant.

Sustainability continues to dominate new additives technology, but upping performance is also evident. Most of the new additives have been targeted to commodity resins and particularly polyolefins.

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Despite price increase nominations going into second quarter, it appeared there was potential for generally flat pricing with the exception of a major downward correction for PP.

As the second-largest, institutionally funded transport research institution in Europe, the German Aerospace Center (Deutsches Zentrum für Luft- and Raumfahrt/DLR) uses its transport program to address the big questions involving the future of mobility. BASF and its partner BNP Brinkmann are supporting the current research project — Next Generation Car (NGC) — with a tailormade, light-weight composite based on natural fiber. “By using our Acrodur binder we were able, together with our partner BNP Brinkmann, to produce a composite material from renewable resources that meets the German Aerospace Center’s particularly high requirements for stability and weight”, explains Thorsten Habeck, Head of Business Management Fiber Bonding – Europe, Middle East & Africa at BASF.

Gifted with extraordinary technical know how and an authoritative yet plain English writing style, in this collection of articles Fattori offers his insights on a variety of molding-related topics that are bound to make your days on the production floor go a little bit better.

Introduced by Zeiger and Spark Industries at the PTXPO, the nozzle is designed for maximum heat transfer and uniformity with a continuous taper for self cleaning.

BASF helped produce the component by providing its experience with fiber bonding products. In the past, this expertise and the use of the Acrodur binder for natural fiber composites led to several high-performance light-weight components that were serially produced for the automotive industry.

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Across the show, sustainability ruled in new materials technology, from polyolefins and engineering resins to biobased materials.

Collaboration partner BNP Brinkmann, a specialist for multifaceted types of fleece that are used for semi-finished products by the automotive industry, supported the production of the component. “When we develop innovative technical fleece fabrics, we are, as far as mobility is concerned, apart from light-weight, absorption and insulation solutions, particularly focusing on products made from renewable raw materials. Our experience and the particular characteristics of the Acrodur binder enabled us to produce the highly effective composite required by the German Aerospace Center by almost exclusively using natural fibers”, says Thomas Güthe, Managing Director of BNP Brinkmann.

While prices moved up for three of the five commodity resins, there was potential for a flat trajectory for the rest of the third quarter.

How the development of new catalysts—notably metallocenes—paved the way for the development of material grades never before possible.

Across all process types, sustainability was a big theme at NPE2024. But there was plenty to see in automation and artificial intelligence as well.

Mike Sepe has authored more than 25 ANTEC papers and more than 250 articles illustrating the importance of this interdisciplanary approach. In this collection, we present some of his best work during the years he has been contributing for Plastics Technology Magazine.

In this collection, which is part one of a series representing some of John’s finest work, we present you with five articles that we think you will refer to time and again as you look to solve problems, cut cycle times and improve the quality of the parts you mold.

Traditionally, the automotive industry has only utilized recycled maritime plastic in the form of fibers for new vehicle components. However, with the introduction of CirculenRecover PPC TRC 2179N, this recyclate can now be used in injection molding. This opens up new possibilities for the application of recycled plastics. As part of this collaboration, end-of-life fishing nets are collected and meticulously sorted by type. They are then processed to create a  plastic recyclate. LyondellBasell takes this recyclate and compounds it with virgin compounds to produce the grade CirculenRecover PPC TRC 2179N.

Acrodur is a water-based binder containing no added formaldehyde that transforms renewables such as hemp, kenaf, flax and wood into light-weight, stable and durable functional composites. Due to its high-flexibility, easy-processing features, and superior thermomechanical stability, low-emission Acrodur can create stable, sustainable and environmental-friendly car components that weigh up to 50% less than traditional metal parts.

The contribution to the project made by BASF and its partner BNP Brinkmann was related to the Safe Light Regional Vehicle (SLRV), the smallest and lightest of the vehicle concepts developed as part of the NGC project. It combines a novel, metal sandwich type of construction with an innovative entry concept, a highly efficient hydrogen fuel cell engine and a novel car body to meet the demanding safety and weight (450 kg) requirements of the light-weight L7 vehicle category.

BASF and partner BNP Brinkmann participate in German Aerospace Center’s transport program to address the big questions involving the future of mobility.

Plastics Technology’s Tech Days is back! Every Tuesday in October, a series of five online presentations will be given by industry supplier around the following topics:  Injection Molding — New Technologies, Efficiencies Film Extrusion — New Technologies, Efficiencies Upstream/Downstream Operations Injection Molding — Sustainability Extrusion — Compounding Coming out of NPE2024, PT identified a variety of topics, technologies and trends that are driving and shaping the evolution of plastic products manufacturing — from recycling/recyclability and energy optimization to AI-based process control and automation implementation. PT Tech Days is designed to provide a robust, curated, accessible platform through which plastics professionals can explore these trends, have direct access to subject-matter experts and develop strategies for applying solutions in their operations.

Water-based binder can create stable, sustainable and environmental-friendly car components that weigh up to 50% less than traditional metal parts.

LyondelBasell has set a company goal of producing two million tons of recycled and renewable-based polymers annually by 2030. The broader Circulen product portfolio was announced in 2021, and eight previous CirculenRecover grades were announced in August 2023.

Mixed in among thought leaders from leading suppliers to injection molders and mold makers at the 2023 Molding and MoldMaking conferences will be molders and toolmakers themselves.

Learn about sustainable scrap reprocessing—this resource offers a deep dive into everything from granulator types and options, to service tips, videos and technical articles.

August 29-30 in Minneapolis all things injection molding and moldmaking will be happening at the Hyatt Regency — check out who’s speaking on what topics today.

While the melting process does not provide perfect mixing, this study shows that mixing is indeed initiated during melting.

Stephen has been with PlasticsToday and its preceding publications Modern Plastics and Injection Molding since 1992, throughout this time based in the Asia Pacific region, including stints in Japan, Australia, and his current location Singapore. His current beat focuses on automotive. Stephen is an avid folding bicycle rider, often taking his bike on overseas business trips, and is a proud dachshund owner.

The goal of the German Aerospace Center’s NGC project is to promote the development of quiet, low-emission road vehicles with a high degree of automation and a wide range. It uses state-of-the-art technologies, among other things, for vehicle structure, engine, and energy management. Light-weight construction is key when it comes to the development of innovative vehicle concepts: About two-thirds of fuel consumption depends directly on the weight of the vehicle.

Ultradent's entry of its Umbrella cheek retractor took home the awards for Technical Sophistication and Achievement in Economics and Efficiency at PTXPO.

This month’s resin pricing report includes PT’s quarterly check-in on select engineering resins, including nylon 6 and 66.

Don’t assume you know everything there is to know about PE because it’s been around so long. Here is yet another example of how the performance of PE is influenced by molecular weight and density.

The Plastics Industry Association (PLASTICS) has released final figures for NPE2024: The Plastics Show (May 6-10; Orlando) that officially make it the largest ever NPE in several key metrics.

While the major correction in PP prices was finally underway, generally stable pricing was anticipated for the other four commodity resins.

Join KraussMaffei for an insightful webinar designed for industry professionals, engineers and anyone interested in the manufacturing processes of PVC pipes. This session will provide a comprehensive understanding of the technology behind the production of high-quality PVC pipes: from raw material preparation to final product testing. Agenda: Introduction to PVC extrusion: overview of the basic principles of PVC pipe extrusion — including the process of melting and shaping PVC resin into pipe forms Equipment and machinery: detailed explanation of the key equipment involved — such as extruders, dies and cooling systems — and their roles in the extrusion process Process parameters: insight into the critical process parameters like temperature, pressure and cooling rates that influence the quality and consistency of the final PVC pipes Energy efficiency: examination of ways to save material and energy use when extruding PVC pipe products

Mold maintenance is critical, and with this collection of content we’ve bundled some of the very best advice we’ve published on repairing, maintaining, evaluating and even hanging molds on injection molding machines.

The aim of this presentation is to guide you through the factors and the numbers that will help you determine if a robot is a smart investment for your application. Agenda:  Why are you considering automation? What problems are you trying to solve? How and why automation can help Crunch the numbers and determine the ROI

Take a deep dive into all of the various aspects of part quoting to ensure you’ve got all the bases—as in costs—covered before preparing your customer’s quote for services.

Second quarter started with price hikes in PE and the four volume engineering resins, but relatively stable pricing was largely expected by the quarter’s end.

In this collection of articles, two of the industry’s foremost authorities on screw design — Jim Frankand and Mark Spalding — offer their sage advice on screw design...what works, what doesn’t, and what to look for when things start going wrong.

This Knowledge Center provides an overview of the considerations needed to understand the purchase, operation, and maintenance of a process cooling system.

Multiple speakers at Molding 2023 will address the ways simulation can impact material substitution decisions, process profitability and simplification of mold design.

After successfully introducing a combined conference for moldmakers and injection molders in 2022, Plastics Technology and MoldMaking Technology are once again joining forces for a tooling/molding two-for-one.

When, how, what and why to automate — leading robotics suppliers and forward-thinking moldmakers will share their insights on automating manufacturing at collocated event.

Formnext Chicago is an industrial additive manufacturing expo taking place April 8-10, 2025 at McCormick Place in Chicago, Illinois. Formnext Chicago is the second in a series of Formnext events in the U.S. being produced by Mesago Messe Frankfurt, AMT – The Association For Manufacturing Technology, and Gardner Business Media (our publisher).

In this collection of content, we provide expert advice on welding from some of the leading authorities in the field, with tips on such matters as controls, as well as insights on how to solve common problems in welding.

Additive technology creates air pockets in film during orientation, cutting down on the amount of resin needed while boosting opacity, mechanical properties and recyclability.

Join Engel in exploring the future of battery molding technology. Discover advancements in thermoplastic composites for battery housings, innovative automation solutions and the latest in large-tonnage equipment designed for e-mobility — all with a focus on cost-efficient solutions. Agenda: Learn about cutting-edge thermoplastic composites for durable, sustainable and cost-efficient battery housings Explore advanced automation concepts for efficient and scalable production See the latest large-tonnage equipment and technology innovations for e-mobility solutions

The interior floor of the NGC SLRV features light-weight composites made from natural fiber to protect the car body against mechanical deformation. “BASF and BNP Brinkmann were able to help us meet a difficult requirement and supplied us with tailormade molded parts that combine extremely low weight with high stability. This was essential for our NGC SLRV because, as the hood opens upward, people get into the car in an upright position, which leads to a particularly high point load on the car body in the footwell”, explains Michael Kriescher, responsible project leader at the Institute for Vehicle Concepts of the German Aerospace Center.

Exhibitors and presenters at the plastics show emphasized 3D printing as a complement and aid to more traditional production processes.

technotrans says climate protection, energy efficiency and customization will be key discussion topics at PTXPO as it displays its protemp flow 6 ultrasonic eco and the teco cs 90t 9.1 TCUs.

Resin drying is a crucial, but often-misunderstood area. This collection includes details on why and what you need to dry, how to specify a dryer, and best practices.

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