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China's largest manufacturers in the tool and mould industry - plastic mould mak

Author:gly    Date: 2024-09-30    

Our site has several probe and non-contact scanning systems that can measure down to an accuracy of 0.8 microns. We also have a confocal microscope, which performs 3D scans at a 10nm resolution, and a white light interferometer microscope for nanometre Ra surface measurements. Our latest investment has been in 3D scanning software from GOM, with computed tomography (CT) scan and computer-aided design (CAD) compare technology. This has been an invaluable cost and time-saving tool for evaluating machined and moulded parts. Microsystems Singapore Located at the prestigious MedTech Hub, Microsystems Singapore is in a perfect location to exploit the benefits of new technologies and expertise on this side of the globe. Microsystems has been established in Singapore for more than ten years. With the same design, manufacturing and production operations as in the UK, we can provide our service to customers in South East Asia, as well as supporting the UK site. Our mould test area includes Battenfeld and Sodick micro-moulding machines, in addition to all-electric Fanuc 15T to 100T moulding machines.

Microsystems has been established in Singapore for more than ten years. With the same design, manufacturing and production operations as in the UK, we can provide our service to customers in South East Asia, as well as supporting the UK site. Our mould test area includes Battenfeld and Sodick micro-moulding machines, in addition to all-electric Fanuc 15T to 100T moulding machines.

We have a talented team of designers with a wealth of experience and knowledge in precision manufacturing and medical mould design. We deliver a complete design service, starting with a comprehensive design for manufacturability (DFM) study with our MoldFlow analysis. We can deliver complex tool designs with features for demoulding undercuts, screw threads and micro features. We also design mould inserts with conformal cooling, which can improve part quality and reducing the cycle times of certain products. Precision-engineered measurement at small scales Our site has several probe and non-contact scanning systems that can measure down to an accuracy of 0.8 microns. We also have a confocal microscope, which performs 3D scans at a 10nm resolution, and a white light interferometer microscope for nanometre Ra surface measurements. Our latest investment has been in 3D scanning software from GOM, with computed tomography (CT) scan and computer-aided design (CAD) compare technology. This has been an invaluable cost and time-saving tool for evaluating machined and moulded parts. Microsystems Singapore Located at the prestigious MedTech Hub, Microsystems Singapore is in a perfect location to exploit the benefits of new technologies and expertise on this side of the globe. Microsystems has been established in Singapore for more than ten years. With the same design, manufacturing and production operations as in the UK, we can provide our service to customers in South East Asia, as well as supporting the UK site. Our mould test area includes Battenfeld and Sodick micro-moulding machines, in addition to all-electric Fanuc 15T to 100T moulding machines.

We can deliver complex tool designs with features for demoulding undercuts, screw threads and micro features. We also design mould inserts with conformal cooling, which can improve part quality and reducing the cycle times of certain products. Precision-engineered measurement at small scales Our site has several probe and non-contact scanning systems that can measure down to an accuracy of 0.8 microns. We also have a confocal microscope, which performs 3D scans at a 10nm resolution, and a white light interferometer microscope for nanometre Ra surface measurements. Our latest investment has been in 3D scanning software from GOM, with computed tomography (CT) scan and computer-aided design (CAD) compare technology. This has been an invaluable cost and time-saving tool for evaluating machined and moulded parts. Microsystems Singapore Located at the prestigious MedTech Hub, Microsystems Singapore is in a perfect location to exploit the benefits of new technologies and expertise on this side of the globe. Microsystems has been established in Singapore for more than ten years. With the same design, manufacturing and production operations as in the UK, we can provide our service to customers in South East Asia, as well as supporting the UK site. Our mould test area includes Battenfeld and Sodick micro-moulding machines, in addition to all-electric Fanuc 15T to 100T moulding machines.

Since its founding in 1998, Versatile Mold and Design, Inc. has leveraged innovative engineering and state-of-the-art equipment to provide exceptional value to its customers. Core competencies include tooling and process development for thermoset injection, thermoplastic injection, compression, injection-compression, and transfer molding.

Each machine is equipped with robotic part handling and an in-line camera vision system for quality control. We have experience in moulding special plastics such as bioresorbable polymers, drug filled plastics and high-performance polymers, including polyetheretherketone (PEEK) Microsystems offers innovative solutions for designing and manufacturing multi-cavity, high-volume moulds. Each of our machines features robotic part handling and an in-line camera vision system for quality control. Microsystems can provide mould testing services within our on-site dedicated testing room. Our Kern Pyramid Nano milling machines allow for ultra-precision machining when working on a micro-scale. Microsystems delivers a complete design service starting with a comprehensive design for manufacturability (DFM) study. Our probe and non-contact scanning systems can measure down to an accuracy of 0.8 microns. Our recent investment in GOM 3D scanning software has allowed us to evaluate machined and moulded parts while saving time and money. Microsystems Singapore has been serving customers in South East Asia for more than ten years. Our Singapore mould test area includes Battenfeld and Sodick micro-moulding machines and all-electric Fanuc moulding machines. Microsystems can also provide a mould testing service within an on-site dedicated testing room. Our experienced moulding technicians can give support for FAT, design of experiments (DOE), process optimisation, mould troubleshooting and other queries. We can accommodate the customer’s machine to enable the validation of a full production cell. At our sister site, Optimold, we have an injection mould range from 15T to 220T and Krauss Maffei 2-shot machines for over-moulded products. Optimold has ISO 13485 accreditation and can provide mould testing, mould validation and part production from low to high volume. Precision-engineered micro machining for hardened steel Our Kern Pyramid Nano milling machines allow for ultra-precision machining, which is needed when working on a micro-scale. The machines can machine 50-52Rc hardened steel to +/- 1 micron tolerance and a repeatability of 0.5 micron. We can also machine optical finishes down to 5nm Ra with diamond cutters, mill micro-fluidic channels and features with cutters as small as 50 microns in diameter. Clean temperature-controlled manufacturing and design for injection moulds We have a talented team of designers with a wealth of experience and knowledge in precision manufacturing and medical mould design. We deliver a complete design service, starting with a comprehensive design for manufacturability (DFM) study with our MoldFlow analysis. We can deliver complex tool designs with features for demoulding undercuts, screw threads and micro features. We also design mould inserts with conformal cooling, which can improve part quality and reducing the cycle times of certain products. Precision-engineered measurement at small scales Our site has several probe and non-contact scanning systems that can measure down to an accuracy of 0.8 microns. We also have a confocal microscope, which performs 3D scans at a 10nm resolution, and a white light interferometer microscope for nanometre Ra surface measurements. Our latest investment has been in 3D scanning software from GOM, with computed tomography (CT) scan and computer-aided design (CAD) compare technology. This has been an invaluable cost and time-saving tool for evaluating machined and moulded parts. Microsystems Singapore Located at the prestigious MedTech Hub, Microsystems Singapore is in a perfect location to exploit the benefits of new technologies and expertise on this side of the globe. Microsystems has been established in Singapore for more than ten years. With the same design, manufacturing and production operations as in the UK, we can provide our service to customers in South East Asia, as well as supporting the UK site. Our mould test area includes Battenfeld and Sodick micro-moulding machines, in addition to all-electric Fanuc 15T to 100T moulding machines.

From mould design to manufacturing, validation and production within an ISO Class 7 cleanroom, Microsystems can provide a complete project package. We have multiple Wittman-Battenfeld MicroPower machines on-site, ideal for microparts down to 0.0003g in weight. Each machine is equipped with robotic part handling and an in-line camera vision system for quality control. We have experience in moulding special plastics such as bioresorbable polymers, drug filled plastics and high-performance polymers, including polyetheretherketone (PEEK) Microsystems offers innovative solutions for designing and manufacturing multi-cavity, high-volume moulds. Each of our machines features robotic part handling and an in-line camera vision system for quality control. Microsystems can provide mould testing services within our on-site dedicated testing room. Our Kern Pyramid Nano milling machines allow for ultra-precision machining when working on a micro-scale. Microsystems delivers a complete design service starting with a comprehensive design for manufacturability (DFM) study. Our probe and non-contact scanning systems can measure down to an accuracy of 0.8 microns. Our recent investment in GOM 3D scanning software has allowed us to evaluate machined and moulded parts while saving time and money. Microsystems Singapore has been serving customers in South East Asia for more than ten years. Our Singapore mould test area includes Battenfeld and Sodick micro-moulding machines and all-electric Fanuc moulding machines. Microsystems can also provide a mould testing service within an on-site dedicated testing room. Our experienced moulding technicians can give support for FAT, design of experiments (DOE), process optimisation, mould troubleshooting and other queries. We can accommodate the customer’s machine to enable the validation of a full production cell. At our sister site, Optimold, we have an injection mould range from 15T to 220T and Krauss Maffei 2-shot machines for over-moulded products. Optimold has ISO 13485 accreditation and can provide mould testing, mould validation and part production from low to high volume. Precision-engineered micro machining for hardened steel Our Kern Pyramid Nano milling machines allow for ultra-precision machining, which is needed when working on a micro-scale. The machines can machine 50-52Rc hardened steel to +/- 1 micron tolerance and a repeatability of 0.5 micron. We can also machine optical finishes down to 5nm Ra with diamond cutters, mill micro-fluidic channels and features with cutters as small as 50 microns in diameter. Clean temperature-controlled manufacturing and design for injection moulds We have a talented team of designers with a wealth of experience and knowledge in precision manufacturing and medical mould design. We deliver a complete design service, starting with a comprehensive design for manufacturability (DFM) study with our MoldFlow analysis. We can deliver complex tool designs with features for demoulding undercuts, screw threads and micro features. We also design mould inserts with conformal cooling, which can improve part quality and reducing the cycle times of certain products. Precision-engineered measurement at small scales Our site has several probe and non-contact scanning systems that can measure down to an accuracy of 0.8 microns. We also have a confocal microscope, which performs 3D scans at a 10nm resolution, and a white light interferometer microscope for nanometre Ra surface measurements. Our latest investment has been in 3D scanning software from GOM, with computed tomography (CT) scan and computer-aided design (CAD) compare technology. This has been an invaluable cost and time-saving tool for evaluating machined and moulded parts. Microsystems Singapore Located at the prestigious MedTech Hub, Microsystems Singapore is in a perfect location to exploit the benefits of new technologies and expertise on this side of the globe. Microsystems has been established in Singapore for more than ten years. With the same design, manufacturing and production operations as in the UK, we can provide our service to customers in South East Asia, as well as supporting the UK site. Our mould test area includes Battenfeld and Sodick micro-moulding machines, in addition to all-electric Fanuc 15T to 100T moulding machines.

Microsystems offers innovative solutions for designing and manufacturing multi-cavity, high-volume moulds. We are ISO 9001 and ISO 13485 certified and specialise in ultra-precision micro-moulds, including micro-fluidic moulds. We provide factory acceptance testing (FAT), mould validations and technical moulding support as part of our comprehensive service. Precision-engineered and micro injection moulds From mould design to manufacturing, validation and production within an ISO Class 7 cleanroom, Microsystems can provide a complete project package. We have multiple Wittman-Battenfeld MicroPower machines on-site, ideal for microparts down to 0.0003g in weight. Each machine is equipped with robotic part handling and an in-line camera vision system for quality control. We have experience in moulding special plastics such as bioresorbable polymers, drug filled plastics and high-performance polymers, including polyetheretherketone (PEEK) Microsystems offers innovative solutions for designing and manufacturing multi-cavity, high-volume moulds. Each of our machines features robotic part handling and an in-line camera vision system for quality control. Microsystems can provide mould testing services within our on-site dedicated testing room. Our Kern Pyramid Nano milling machines allow for ultra-precision machining when working on a micro-scale. Microsystems delivers a complete design service starting with a comprehensive design for manufacturability (DFM) study. Our probe and non-contact scanning systems can measure down to an accuracy of 0.8 microns. Our recent investment in GOM 3D scanning software has allowed us to evaluate machined and moulded parts while saving time and money. Microsystems Singapore has been serving customers in South East Asia for more than ten years. Our Singapore mould test area includes Battenfeld and Sodick micro-moulding machines and all-electric Fanuc moulding machines. Microsystems can also provide a mould testing service within an on-site dedicated testing room. Our experienced moulding technicians can give support for FAT, design of experiments (DOE), process optimisation, mould troubleshooting and other queries. We can accommodate the customer’s machine to enable the validation of a full production cell. At our sister site, Optimold, we have an injection mould range from 15T to 220T and Krauss Maffei 2-shot machines for over-moulded products. Optimold has ISO 13485 accreditation and can provide mould testing, mould validation and part production from low to high volume. Precision-engineered micro machining for hardened steel Our Kern Pyramid Nano milling machines allow for ultra-precision machining, which is needed when working on a micro-scale. The machines can machine 50-52Rc hardened steel to +/- 1 micron tolerance and a repeatability of 0.5 micron. We can also machine optical finishes down to 5nm Ra with diamond cutters, mill micro-fluidic channels and features with cutters as small as 50 microns in diameter. Clean temperature-controlled manufacturing and design for injection moulds We have a talented team of designers with a wealth of experience and knowledge in precision manufacturing and medical mould design. We deliver a complete design service, starting with a comprehensive design for manufacturability (DFM) study with our MoldFlow analysis. We can deliver complex tool designs with features for demoulding undercuts, screw threads and micro features. We also design mould inserts with conformal cooling, which can improve part quality and reducing the cycle times of certain products. Precision-engineered measurement at small scales Our site has several probe and non-contact scanning systems that can measure down to an accuracy of 0.8 microns. We also have a confocal microscope, which performs 3D scans at a 10nm resolution, and a white light interferometer microscope for nanometre Ra surface measurements. Our latest investment has been in 3D scanning software from GOM, with computed tomography (CT) scan and computer-aided design (CAD) compare technology. This has been an invaluable cost and time-saving tool for evaluating machined and moulded parts. Microsystems Singapore Located at the prestigious MedTech Hub, Microsystems Singapore is in a perfect location to exploit the benefits of new technologies and expertise on this side of the globe. Microsystems has been established in Singapore for more than ten years. With the same design, manufacturing and production operations as in the UK, we can provide our service to customers in South East Asia, as well as supporting the UK site. Our mould test area includes Battenfeld and Sodick micro-moulding machines, in addition to all-electric Fanuc 15T to 100T moulding machines.

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Located at the prestigious MedTech Hub, Microsystems Singapore is in a perfect location to exploit the benefits of new technologies and expertise on this side of the globe. Microsystems has been established in Singapore for more than ten years. With the same design, manufacturing and production operations as in the UK, we can provide our service to customers in South East Asia, as well as supporting the UK site. Our mould test area includes Battenfeld and Sodick micro-moulding machines, in addition to all-electric Fanuc 15T to 100T moulding machines.

“Versatile Mold and Design’s commitment to innovation and excellence aligns seamlessly with our vision. This union amplifies our capabilities, empowering us to deliver cutting-edge solutions across every phase of the molding process.”– Barbara Philibert, President and CEO of The Heico Companies’ Industrial Technologies Group.

Microsystems can also provide a mould testing service within an on-site dedicated testing room. Our experienced moulding technicians can give support for FAT, design of experiments (DOE), process optimisation, mould troubleshooting and other queries. We can accommodate the customer’s machine to enable the validation of a full production cell. At our sister site, Optimold, we have an injection mould range from 15T to 220T and Krauss Maffei 2-shot machines for over-moulded products. Optimold has ISO 13485 accreditation and can provide mould testing, mould validation and part production from low to high volume. Precision-engineered micro machining for hardened steel Our Kern Pyramid Nano milling machines allow for ultra-precision machining, which is needed when working on a micro-scale. The machines can machine 50-52Rc hardened steel to +/- 1 micron tolerance and a repeatability of 0.5 micron. We can also machine optical finishes down to 5nm Ra with diamond cutters, mill micro-fluidic channels and features with cutters as small as 50 microns in diameter. Clean temperature-controlled manufacturing and design for injection moulds We have a talented team of designers with a wealth of experience and knowledge in precision manufacturing and medical mould design. We deliver a complete design service, starting with a comprehensive design for manufacturability (DFM) study with our MoldFlow analysis. We can deliver complex tool designs with features for demoulding undercuts, screw threads and micro features. We also design mould inserts with conformal cooling, which can improve part quality and reducing the cycle times of certain products. Precision-engineered measurement at small scales Our site has several probe and non-contact scanning systems that can measure down to an accuracy of 0.8 microns. We also have a confocal microscope, which performs 3D scans at a 10nm resolution, and a white light interferometer microscope for nanometre Ra surface measurements. Our latest investment has been in 3D scanning software from GOM, with computed tomography (CT) scan and computer-aided design (CAD) compare technology. This has been an invaluable cost and time-saving tool for evaluating machined and moulded parts. Microsystems Singapore Located at the prestigious MedTech Hub, Microsystems Singapore is in a perfect location to exploit the benefits of new technologies and expertise on this side of the globe. Microsystems has been established in Singapore for more than ten years. With the same design, manufacturing and production operations as in the UK, we can provide our service to customers in South East Asia, as well as supporting the UK site. Our mould test area includes Battenfeld and Sodick micro-moulding machines, in addition to all-electric Fanuc 15T to 100T moulding machines.

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“We are excited that Versatile has found a partner in Heico and Davies Molding that will allow us to service the full needs of our international customers. Heico brings world class technology, resources and processes that we can utilize to continue our growth.” Bob Heusser, President of Versatile Mold and Design.

The acquisition of Versatile Mold and Design adds a key component to The Heico Companies’ Plastics Segment. Versatile will complement the molding operations of Davies Molding, which is part of the Heico Industrial Technologies Group. Together these companies can offer end-to-end turnkey plastic parts solutions.

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Under the leadership of the Heusser family, Versatile Mold and Design has developed the capabilities necessary to provide customers full support through all the phases of the molding process. In addition to building high-quality domestic and offshore production tooling, Versatile adds value to its customers through prototype tooling, 3D printing, mold sampling, spare parts programs, high-speed laser measuring, and in-house molding. Versatile is proud to support customers in the Energy & Power, Automotive, Pharmaceutical, Construction, Oil and Gas, and Medical industries. Versatile Mold and Design continues to be the recognized industry leader for the development of tools and processes for molded thermoset products.

Our Kern Pyramid Nano milling machines allow for ultra-precision machining, which is needed when working on a micro-scale. The machines can machine 50-52Rc hardened steel to +/- 1 micron tolerance and a repeatability of 0.5 micron. We can also machine optical finishes down to 5nm Ra with diamond cutters, mill micro-fluidic channels and features with cutters as small as 50 microns in diameter. Clean temperature-controlled manufacturing and design for injection moulds We have a talented team of designers with a wealth of experience and knowledge in precision manufacturing and medical mould design. We deliver a complete design service, starting with a comprehensive design for manufacturability (DFM) study with our MoldFlow analysis. We can deliver complex tool designs with features for demoulding undercuts, screw threads and micro features. We also design mould inserts with conformal cooling, which can improve part quality and reducing the cycle times of certain products. Precision-engineered measurement at small scales Our site has several probe and non-contact scanning systems that can measure down to an accuracy of 0.8 microns. We also have a confocal microscope, which performs 3D scans at a 10nm resolution, and a white light interferometer microscope for nanometre Ra surface measurements. Our latest investment has been in 3D scanning software from GOM, with computed tomography (CT) scan and computer-aided design (CAD) compare technology. This has been an invaluable cost and time-saving tool for evaluating machined and moulded parts. Microsystems Singapore Located at the prestigious MedTech Hub, Microsystems Singapore is in a perfect location to exploit the benefits of new technologies and expertise on this side of the globe. Microsystems has been established in Singapore for more than ten years. With the same design, manufacturing and production operations as in the UK, we can provide our service to customers in South East Asia, as well as supporting the UK site. Our mould test area includes Battenfeld and Sodick micro-moulding machines, in addition to all-electric Fanuc 15T to 100T moulding machines.

The Heico Companies is a family-owned business and parent holding company for a diverse portfolio of manufacturing, construction and industrial services businesses. Founded by Michael Heisley in 1979, The Heico Companies has delivered sustainability to its businesses while maintaining its entrepreneurial spirit. The Heico Companies now has more than 9,000 employees and more than 80 operating companies on five continents.

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We can also machine optical finishes down to 5nm Ra with diamond cutters, mill micro-fluidic channels and features with cutters as small as 50 microns in diameter. Clean temperature-controlled manufacturing and design for injection moulds We have a talented team of designers with a wealth of experience and knowledge in precision manufacturing and medical mould design. We deliver a complete design service, starting with a comprehensive design for manufacturability (DFM) study with our MoldFlow analysis. We can deliver complex tool designs with features for demoulding undercuts, screw threads and micro features. We also design mould inserts with conformal cooling, which can improve part quality and reducing the cycle times of certain products. Precision-engineered measurement at small scales Our site has several probe and non-contact scanning systems that can measure down to an accuracy of 0.8 microns. We also have a confocal microscope, which performs 3D scans at a 10nm resolution, and a white light interferometer microscope for nanometre Ra surface measurements. Our latest investment has been in 3D scanning software from GOM, with computed tomography (CT) scan and computer-aided design (CAD) compare technology. This has been an invaluable cost and time-saving tool for evaluating machined and moulded parts. Microsystems Singapore Located at the prestigious MedTech Hub, Microsystems Singapore is in a perfect location to exploit the benefits of new technologies and expertise on this side of the globe. Microsystems has been established in Singapore for more than ten years. With the same design, manufacturing and production operations as in the UK, we can provide our service to customers in South East Asia, as well as supporting the UK site. Our mould test area includes Battenfeld and Sodick micro-moulding machines, in addition to all-electric Fanuc 15T to 100T moulding machines.

At our sister site, Optimold, we have an injection mould range from 15T to 220T and Krauss Maffei 2-shot machines for over-moulded products. Optimold has ISO 13485 accreditation and can provide mould testing, mould validation and part production from low to high volume. Precision-engineered micro machining for hardened steel Our Kern Pyramid Nano milling machines allow for ultra-precision machining, which is needed when working on a micro-scale. The machines can machine 50-52Rc hardened steel to +/- 1 micron tolerance and a repeatability of 0.5 micron. We can also machine optical finishes down to 5nm Ra with diamond cutters, mill micro-fluidic channels and features with cutters as small as 50 microns in diameter. Clean temperature-controlled manufacturing and design for injection moulds We have a talented team of designers with a wealth of experience and knowledge in precision manufacturing and medical mould design. We deliver a complete design service, starting with a comprehensive design for manufacturability (DFM) study with our MoldFlow analysis. We can deliver complex tool designs with features for demoulding undercuts, screw threads and micro features. We also design mould inserts with conformal cooling, which can improve part quality and reducing the cycle times of certain products. Precision-engineered measurement at small scales Our site has several probe and non-contact scanning systems that can measure down to an accuracy of 0.8 microns. We also have a confocal microscope, which performs 3D scans at a 10nm resolution, and a white light interferometer microscope for nanometre Ra surface measurements. Our latest investment has been in 3D scanning software from GOM, with computed tomography (CT) scan and computer-aided design (CAD) compare technology. This has been an invaluable cost and time-saving tool for evaluating machined and moulded parts. Microsystems Singapore Located at the prestigious MedTech Hub, Microsystems Singapore is in a perfect location to exploit the benefits of new technologies and expertise on this side of the globe. Microsystems has been established in Singapore for more than ten years. With the same design, manufacturing and production operations as in the UK, we can provide our service to customers in South East Asia, as well as supporting the UK site. Our mould test area includes Battenfeld and Sodick micro-moulding machines, in addition to all-electric Fanuc 15T to 100T moulding machines.

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Warrenville, IL – May 10, 2024 The Heico Companies announced that it has completed its acquisition of Versatile Mold and Design, Inc. Headquartered in Rutledge, Georgia, Versatile designs, builds, and maintains high precision molds for both thermoplastic and thermoset materials and provides molding services as well.

Established in 2003, Microsystems UK is a leading manufacturer in precision-engineered injection moulds and micro-moulds for the medical, pharmaceutical and ophthalmic markets. We design mould tools for medical devices such as drug delivery inhalers, pens and injectables, micro-fluidic diagnostic chips (lab on a chip), intraocular lenses (IOL) and moulded implantable parts. Microsystems offers innovative solutions for designing and manufacturing multi-cavity, high-volume moulds. We are ISO 9001 and ISO 13485 certified and specialise in ultra-precision micro-moulds, including micro-fluidic moulds. We provide factory acceptance testing (FAT), mould validations and technical moulding support as part of our comprehensive service. Precision-engineered and micro injection moulds From mould design to manufacturing, validation and production within an ISO Class 7 cleanroom, Microsystems can provide a complete project package. We have multiple Wittman-Battenfeld MicroPower machines on-site, ideal for microparts down to 0.0003g in weight. Each machine is equipped with robotic part handling and an in-line camera vision system for quality control. We have experience in moulding special plastics such as bioresorbable polymers, drug filled plastics and high-performance polymers, including polyetheretherketone (PEEK) Microsystems offers innovative solutions for designing and manufacturing multi-cavity, high-volume moulds. Each of our machines features robotic part handling and an in-line camera vision system for quality control. Microsystems can provide mould testing services within our on-site dedicated testing room. Our Kern Pyramid Nano milling machines allow for ultra-precision machining when working on a micro-scale. Microsystems delivers a complete design service starting with a comprehensive design for manufacturability (DFM) study. Our probe and non-contact scanning systems can measure down to an accuracy of 0.8 microns. Our recent investment in GOM 3D scanning software has allowed us to evaluate machined and moulded parts while saving time and money. Microsystems Singapore has been serving customers in South East Asia for more than ten years. Our Singapore mould test area includes Battenfeld and Sodick micro-moulding machines and all-electric Fanuc moulding machines. Microsystems can also provide a mould testing service within an on-site dedicated testing room. Our experienced moulding technicians can give support for FAT, design of experiments (DOE), process optimisation, mould troubleshooting and other queries. We can accommodate the customer’s machine to enable the validation of a full production cell. At our sister site, Optimold, we have an injection mould range from 15T to 220T and Krauss Maffei 2-shot machines for over-moulded products. Optimold has ISO 13485 accreditation and can provide mould testing, mould validation and part production from low to high volume. Precision-engineered micro machining for hardened steel Our Kern Pyramid Nano milling machines allow for ultra-precision machining, which is needed when working on a micro-scale. The machines can machine 50-52Rc hardened steel to +/- 1 micron tolerance and a repeatability of 0.5 micron. We can also machine optical finishes down to 5nm Ra with diamond cutters, mill micro-fluidic channels and features with cutters as small as 50 microns in diameter. Clean temperature-controlled manufacturing and design for injection moulds We have a talented team of designers with a wealth of experience and knowledge in precision manufacturing and medical mould design. We deliver a complete design service, starting with a comprehensive design for manufacturability (DFM) study with our MoldFlow analysis. We can deliver complex tool designs with features for demoulding undercuts, screw threads and micro features. We also design mould inserts with conformal cooling, which can improve part quality and reducing the cycle times of certain products. Precision-engineered measurement at small scales Our site has several probe and non-contact scanning systems that can measure down to an accuracy of 0.8 microns. We also have a confocal microscope, which performs 3D scans at a 10nm resolution, and a white light interferometer microscope for nanometre Ra surface measurements. Our latest investment has been in 3D scanning software from GOM, with computed tomography (CT) scan and computer-aided design (CAD) compare technology. This has been an invaluable cost and time-saving tool for evaluating machined and moulded parts. Microsystems Singapore Located at the prestigious MedTech Hub, Microsystems Singapore is in a perfect location to exploit the benefits of new technologies and expertise on this side of the globe. Microsystems has been established in Singapore for more than ten years. With the same design, manufacturing and production operations as in the UK, we can provide our service to customers in South East Asia, as well as supporting the UK site. Our mould test area includes Battenfeld and Sodick micro-moulding machines, in addition to all-electric Fanuc 15T to 100T moulding machines.

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Our latest investment has been in 3D scanning software from GOM, with computed tomography (CT) scan and computer-aided design (CAD) compare technology. This has been an invaluable cost and time-saving tool for evaluating machined and moulded parts. Microsystems Singapore Located at the prestigious MedTech Hub, Microsystems Singapore is in a perfect location to exploit the benefits of new technologies and expertise on this side of the globe. Microsystems has been established in Singapore for more than ten years. With the same design, manufacturing and production operations as in the UK, we can provide our service to customers in South East Asia, as well as supporting the UK site. Our mould test area includes Battenfeld and Sodick micro-moulding machines, in addition to all-electric Fanuc 15T to 100T moulding machines.

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