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Case study: Germany-based toy manufacturer relies on resource-saving,

Author:gly    Date: 2024-09-30    

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While the melting process does not provide perfect mixing, this study shows that mixing is indeed initiated during melting.

Whether you’re exploring new applications or seeking to gain a foothold in emerging markets, Carbon Fiber 2024 is where you’ll discover the insights and connections needed to shape your business strategy. Register now.

Join Wittmann for an engaging webinar on the transformative impact of manufacturing execution systems (MES) in the plastic injection molding industry. Discover how MES enhances production efficiency, quality control and real-time monitoring while also reducing downtime. It will explore the integration of MES with existing systems, emphasizing compliance and traceability for automotive and medical sectors. Learn about the latest advancements in IoT and AI technologies and how they drive innovation and continuous improvement in MES. Agenda: Overview of MES benefits What is MES? Definition, role and brief history Historical perspective and evolution Longevity and analytics Connectivity: importance, standards and integration Advantages of MES: efficiency, real-time data, traceability and cost savings Emerging technologies: IoT and AI in MES

A report on the demand for hydrogen as an energy source and the role composites might play in the transport and storage of hydrogen.

Formnext Chicago is an industrial additive manufacturing expo taking place April 8-10, 2025 at McCormick Place in Chicago, Illinois. Formnext Chicago is the second in a series of Formnext events in the U.S. being produced by Mesago Messe Frankfurt, AMT – The Association For Manufacturing Technology, and Gardner Business Media (our publisher).

Mike Sepe has authored more than 25 ANTEC papers and more than 250 articles illustrating the importance of this interdisciplanary approach. In this collection, we present some of his best work during the years he has been contributing for Plastics Technology Magazine.

A: At present, we are not using any bio-resins. Bio-resins so far have not been found appropriate for the functional requirements of flexible packaging like a barrier, seal, and mechanical properties for flexible packaging applications.

Explore the technologies, materials and strategies used by composites manufacturers working in the evolving space market.

Plastics Technology covers technical and business Information for Plastics Processors in Injection Molding, Extrusion, Blow Molding, Plastic Additives, Compounding, Plastic Materials, and Resin Pricing. About Us

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Join Engel in exploring the future of battery molding technology. Discover advancements in thermoplastic composites for battery housings, innovative automation solutions and the latest in large-tonnage equipment designed for e-mobility — all with a focus on cost-efficient solutions. Agenda: Learn about cutting-edge thermoplastic composites for durable, sustainable and cost-efficient battery housings Explore advanced automation concepts for efficient and scalable production See the latest large-tonnage equipment and technology innovations for e-mobility solutions

In addition to these, we have several other examples where we have developed more sustainable packaging structures for customers.

UFlex is India’s largest multinational flexible packaging films and makes a wide variety of flexible packaging films at plants around the world, including one in Elizabethtown, Ky. It has a global capacity in excess of 5 million tons/yr.

As drying, blending and conveying technologies grow more sophisticated, they offer processors great opportunities to reduce cost through better energy efficiency, smaller equipment footprints, reduced scrap and quicker changeovers. Increased throughput and better utilization of primary processing equipment and manpower are the results.

CompositesWorld’s CW Tech Days: Infrastructure event offers a series of expert presentations on composite materials, processes and applications that should and will be considered for use in the infrastructure and construction markets.

Low-melt polyaryletherketone (LMPAEK) unidirectional tapes provide outstanding thermal and fire protection, demonstrating their effectiveness through rigorous testing. These tapes are fire, smoke and toxicity compliant with FAR25.853 and meet OSU Heat Release Rate standards. The tapes were tested under ISO 2685/AC 20-135 Change 1, meeting the fireproof criteria. Additionally, they met UL 2596 requirements for battery thermal runaway tests. These tapes are crucial for high-temperature applications showcasing their resilience and safety in both aerospace and automotive applications. Part of a broader range that includes films and compounds, Victrex LMPAEK materials are valued for their excellent processability and weldability. They offer versatile solutions for complex needs beyond traditional structural parts, such as: thermal runaway and lightning strike protection, heat sinking, and intricate bracketry. Victrex LMPAEK materials facilitate automation and high-rate production while addressing performance and sustainability challenges. With reduced environmental impact, lower weight and cost-efficiency, they meet the evolving demands of the transportation industry and support innovative design solutions. Agenda:  Introduction to LMPAEK ecosystem, highlighting unidirectional tapes Thermal and fire protection performance: applications and benefits Material forms and processability Sustainability and efficiency Conclusion and future innovations

Say “manufacturing automation” and thoughts immediately go to the shop floor and specialized production equipment, robotics and material handling systems. But there is another realm of possible automation — the front office.

Six U.S. companies have proven their recycling technologies for composites and rare earth elements, and will be supported for relevant scale demonstration and validation.

A combination of Airtech’s 3D printing materials and Ascent’s production capabilities aim to support increased use of composite additive tooling in spaces like defense and aerospace.

Base Materials introduces a high-performance, toughened epoxy tooling board designed for thermoforming and vacuum forming processes, direct-to-part applications and more.

In this collection, which is part one of a series representing some of John’s finest work, we present you with five articles that we think you will refer to time and again as you look to solve problems, cut cycle times and improve the quality of the parts you mold.

When, how, what and why to automate — leading robotics suppliers and forward-thinking moldmakers will share their insights on automating manufacturing at collocated event.

The aim of this presentation is to guide you through the factors and the numbers that will help you determine if a robot is a smart investment for your application. Agenda:  Why are you considering automation? What problems are you trying to solve? How and why automation can help Crunch the numbers and determine the ROI

Gifted with extraordinary technical know how and an authoritative yet plain English writing style, in this collection of articles Fattori offers his insights on a variety of molding-related topics that are bound to make your days on the production floor go a little bit better.

Join KraussMaffei for an insightful webinar designed for industry professionals, engineers and anyone interested in the manufacturing processes of PVC pipes. This session will provide a comprehensive understanding of the technology behind the production of high-quality PVC pipes: from raw material preparation to final product testing. Agenda: Introduction to PVC extrusion: overview of the basic principles of PVC pipe extrusion — including the process of melting and shaping PVC resin into pipe forms Equipment and machinery: detailed explanation of the key equipment involved — such as extruders, dies and cooling systems — and their roles in the extrusion process Process parameters: insight into the critical process parameters like temperature, pressure and cooling rates that influence the quality and consistency of the final PVC pipes Energy efficiency: examination of ways to save material and energy use when extruding PVC pipe products

The ITHEC 2024 will take place from the 9 to 10 October 2024 in Bremen, Germany. At the 7th International Conference, more than 300 participants from around the world will be presenting and discussing newest scientific results, meet leading international specialists, share their expertise and start business co-operations in the field of thermoplastic composite technologies. The international exhibition will feature 40+ exhibitors showcasing all steps of the supply-chain. Be it materials, machines, testing, processes, or solutions. By combining the exhibition and the conference ITHEC is further fostering the inter-connectivity between science and industry.

During this webinar, the audience will be introduced to a variety of fiber composite technologies — as well as the machines and equipment — from short fibers to continuous fibers, from thermoset to thermoplastic, as well as the according process technology, including a special focus on long-fiber injection (LFI) and structural composite spray (SCS). Focus markets include automotive, aviation and AAM, transportation, and construction. This webinar will provide a detailed overview of according application examples. Agenda: Long fiber injection (LFI) Structural composite spray (SCS) Resin transfer molding (RTM), wet compression molding, etc. Pultrusion FiberForm

UFlex recycling facilities at Noida, India are recycling and upcycling post-consumer multi-layer mixed plastic waste which are used to manufacture value-added household and industrial plastic products such as stroller bags, irrigation pipes, dustbins, flower pots, buckets, and more.

Our packaging films vertical has developed the B-TEM BOPP film. It is a high-barrier film that provides an excellent barrier against oxygen. The mono-material film is developed with coating on one side and corona treatment on the other side and stands high on the sustainability quotient due to its easy recyclability.

Prepreg co-molding compound by IDI Composites International and A&P Technology enables new geometries and levels of strength and resiliency for automotive, mobility.

How the predictive tool “CZone” is applied to simulate the axial crushing response of composites, providing valuable insights into their use for motorsport applications.

Stephen Heinz, vice president of R&I for Syensqo delivered an inspirational keynote at SAMPE 2024, highlighting the significant role of composite materials in emerging technologies and encouraging broader collaboration within the manufacturing community.

Advanced Engineering is the UK’s largest annual gathering of engineering and manufacturing professionals. The event will help you to source new suppliers, network, build connections and learn about the latest industry developments all in one place. Get involved and exhibit alongside 400+ exhibitors offering solutions and products across all industries and sectors to help improve your productivity and inspire creativity. With over 9,000+ of your peers due to attend and ready to network with and inspire you, this is the event you can’t afford to miss!

Global player in BOPET film has big plans for U.S. market with innovative products developed collaboratively with customers while paying heed to environmental concerns.

Resin drying is a crucial, but often-misunderstood area. This collection includes details on why and what you need to dry, how to specify a dryer, and best practices.

Mixed in among thought leaders from leading suppliers to injection molders and mold makers at the 2023 Molding and MoldMaking conferences will be molders and toolmakers themselves.

Increasingly, prototype and production-ready smart devices featuring thermoplastic composite cases and other components provide lightweight, optimized sustainable alternatives to metal.

Composites using graphene is not a new concept — but what is new is that the industry now recognizes "graphene" as an actual family of materials with different properties and promise. A new and exciting form of graphene is made from reclaimed methane, which uses new technologies to create green carbon materials. While showing great sustainability promise, functionalization is needed to unlock graphene's full range of properties for the next generation of composites to make these carbon materials useful. In this webinar, graphene manufacturer Mito Material Solutions will discuss how to bring functionalization and multifunctionality to these new "green" graphenes to enable a stronger, more robust and sustainable world.

Second quarter started with price hikes in PE and the four volume engineering resins, but relatively stable pricing was largely expected by the quarter’s end.

EU project will develop bio-based, repairable and recyclable vitrimer composites and advanced sensors for highly reliable, sustainable wind blades.

Over the last 8 months, Archer Aviation has completed a total of 402 test flights with its composites-intensive aircraft, adding to key milestones.

Introduced by Zeiger and Spark Industries at the PTXPO, the nozzle is designed for maximum heat transfer and uniformity with a continuous taper for self cleaning.

CW’s editors are tracking the latest trends and developments in tooling, from the basics to new developments. This collection, presented by Composites One, features four recent CW stories that detail a range of tooling technologies, processes and materials.

Join this webinar to explore the transformative benefits of retrofitting your existing injection molding machines (IMMs). Engel will guide you through upgrading your equipment to enhance monitoring, control and adaptability — all while integrating digital technologies. You'll learn about the latest trends in IMM retrofitting (including Euromap interfaces and plasticizing retrofits) and discover how to future-proof your machines for a competitive edge. With insights from industry experts, it'll walk you through the decision-making process, ensuring you make informed choices that drive your business forward. Agenda: Maximize the value of your current IMMs through strategic retrofitting Learn how to integrate digital technologies to enhance monitoring and control Explore the benefits of Euromap interfaces and plasticizing retrofits Understand how retrofitting can help meet new product demands and improve adaptability Discover how Engel can support your retrofitting needs, from free consultations to execution

In the Automated Composites Knowledge Center, CGTech brings you vital information about all things automated composites.

Udita Menon is a project engineer on the aerospace business development team. Her goal is to bridge the global technology and resources of Trelleborg to provide new solutions to the customer base. She has been with Trelleborg for five years, previously working in the roles of quality engineer and project manager. Her education is in mechanical engineering and she is currently based in Denver, Colorado.

Our focus on sustainability also reflects in our source reduction approach to running our manufacturing facilities. UFlex’s chemicals business has set up a Zero Liquid Discharge (ZLD) engineering process at its manufacturing facility that optimizes water usage. With this process, the chemicals manufacturing plant can now save up to 20 kiloliters of water every day. Our chemicals business has been recognized by leading industry forums for its sustainability initiatives in water management. It was also conferred with a leading industry award for effective and innovative implementation of environment and safety processes.

Arris presents mechanical testing results of an Arris-designed natural fiber thermoplastic composite in comparison to similarly produced glass and carbon fiber-based materials.

Despite price increase nominations going into second quarter, it appeared there was potential for generally flat pricing with the exception of a major downward correction for PP.

Prepreg co-molding compound by IDI Composites International and A&P Technology enables new geometries and levels of strength and resiliency for automotive, mobility.

Recently, Plastics Technology discussed UFlex’s holistic approach to sustainability with Jeevaraj Pillai, the company's joint president  of packaging & new product development.

Closed mold processes have many advantages over open molding. In this knowledge center, learn the basics and vital tools needed to produce parts accurately.

This month’s resin pricing report includes PT’s quarterly check-in on select engineering resins, including nylon 6 and 66.

American Bureau of Shipping (ABS) certifies use of jointly developed CFRP repair technique on FPSO and FSO industrial systems, addressing traditional steel restoration challenges.

Successfully starting or restarting an injection molding machine is less about ticking boxes on a rote checklist and more about individually assessing each processing scenario and its unique variables.

Take a deep dive into all of the various aspects of part quoting to ensure you’ve got all the bases—as in costs—covered before preparing your customer’s quote for services.

An on-demand mapping tool for anisotropic materials and polymer material fracture prediction model, i-Lupe, aims to help predict impact, crash behaviors.

Formnext Chicago is an industrial additive manufacturing expo taking place April 8-10, 2025 at McCormick Place in Chicago, Illinois. Formnext Chicago is the second in a series of Formnext events in the U.S. being produced by Mesago Messe Frankfurt, AMT – The Association For Manufacturing Technology, and Gardner Business Media (our publisher).

Recoat temperature, part orientation and bead geometry are some key design variables to consider for a successful and reliable large-format additive manufacturing (LFAM) process.

The Marservis PROeco is a mass transportation marine vessel using Bcomp natural fiber for interior parts in place of standard materials.

Plastics Technology’s Tech Days is back! Every Tuesday in October, a series of five online presentations will be given by industry supplier around the following topics:  Injection Molding — New Technologies, Efficiencies Film Extrusion — New Technologies, Efficiencies Upstream/Downstream Operations Injection Molding — Sustainability Extrusion — Compounding Coming out of NPE2024, PT identified a variety of topics, technologies and trends that are driving and shaping the evolution of plastic products manufacturing — from recycling/recyclability and energy optimization to AI-based process control and automation implementation. PT Tech Days is designed to provide a robust, curated, accessible platform through which plastics professionals can explore these trends, have direct access to subject-matter experts and develop strategies for applying solutions in their operations.

Discover how artifical intelligence is revolutionizing plastics processing. Hear from industry experts on the future impact of AI on your operations and envision a fully interconnected plant.

CompositesWorld's Carbon Fiber conference offers you cutting-edge information and access to industry experts in streamlining manufacturing costs, market outlooks and forecasting, and more. You will make invaluable contacts as you meet and network with the industry's most innovative and influential leaders at Carbon Fiber. __PRESENT

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Ultradent's entry of its Umbrella cheek retractor took home the awards for Technical Sophistication and Achievement in Economics and Efficiency at PTXPO.

Both want plastics out of the natural environment. They agree that human behavior is the problem. One global firm is altering its own behavior to promote four types of recycling.

Thermoplastic material systems have been used in aerospace for decades. Their use and adoption continues to grow and Trelleborg has been on the leading edge of development for many of these systems. In this webinar, Trelleborg will be presenting a range of topics from the use of in-situ, automated fiber placement of thermoplastics prepreg for structural and functional products to complex injection molding of thermoplastic interior pieces. It will explore some of the benefits these products provide and the potential for future growth and development.

UFlex, a global manufacturer of flexible packaging film with plants all over the world, discusses what ‘sustainability’ means to its operations.

Jeevaraj Pillai: At UFlex, sustainability is a cornerstone of our business strategy. Our definition of sustainability includes adopting sustainable business practices that are feasible, in our long-term goal of creating ‘people,’ ‘planet’ and ‘profit’ plans and promoting a world of coexistence. UFlex has a strong focus on environment-friendly product designs and manufactures innovative and sustainable products and solutions for its customers across global markets. These products and solutions can be easily recycled or upcycled and leave no detrimental impact on the environment.

Reliable news and information on where and how fiber-reinforced composites are being applied — that’s just the start of what you get from our team here at CompositesWorld.

This collection features detail the current state of the industry and recent success stories across aerospace, automotive and rail applications.

CompositesWorld is the source for reliable news and information on what’s happening in fiber-reinforced composites manufacturing. About Us

Sustainability continues to dominate new additives technology, but upping performance is also evident. Most of the new additives have been targeted to commodity resins and particularly polyolefins.

During this CW Tech Days event, sponsored by Composites One, experts will offer presentations to review and evaluate the composite materials, processes and applications that should and will be considered for use in the infrastructure and construction markets.

Sustainability is in the DNA of UFlex — it permeates our products and processes and delivers on our carbon neutrality goals.

Exhibitors and presenters at the plastics show emphasized 3D printing as a complement and aid to more traditional production processes.

Our endeavor is to create an ecosystem that inspires brands to commit to developing sustainable products and contributing toward a circular economy.

A: At UFlex, our prime focus has always been to achieve operational excellence and growth while upholding our responsibility toward the planet and society. We have always adopted a progressive approach when it comes to innovation and sustainability.

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

Prepreg co-molding compound by IDI Composites International and A&P Technology enables new geometries and levels of strength and resiliency for automotive, mobility.

In these sessions, experts will discuss the emerging hydrogen economy and the opportunities for composites in this lucrative space.

A: Innovation makes the balancing act possible. We create products and solutions factoring in sustainability in the structure while delivering protection and safety attributes.

Our chemicals business has developed a wide range of green inks and adhesives and our recent innovation FLEXBOND SF WET LM 35 is designed largely for the wet lamination of clear BOPP and PVC films to paper or duplex boards. Applicable with manual or semi-automatic machines, the adhesive is water-based and that makes the product more sustainable. We are migrating more and more from solvent-based to water-based inks.

UFlex’s research teams have come up with a solution of replacing this aluminum foil by altering the remaining films; thereby, making the post-consumer waste 100% recyclable.

While the major correction in PP prices was finally underway, generally stable pricing was anticipated for the other four commodity resins.

This collection details the basics, challenges, and future of thermoplastic composites technology, with particular emphasis on their use for commercial aerospace primary structures.

New aircraft is expected to deliver wind turbine blades from 105 meters up to expand the reach of wind energy and achieve global climate goals.

Analyzing structural resonance of the aircraft under various loads becomes a critical step in obtaining flight certification.

Another example that comes to mind is when UFlex developed a packaging structure for a leading global food processing company for its brand of instant noodles. The sustainable innovation involved replacing a packaging material with a heterogeneous composition with a PP based Mono-polymer structure to achieve a recyclability quotient of No. 5.

One of our strategic goals has always been to develop a robust portfolio of innovative and sustainable offerings which can be recycled or finds a second life post-consumption.

The composite tubes white paper explores some of the considerations for specifying composite tubes, such as mechanical properties, maintenance requirements and more.

After successfully introducing a combined conference for moldmakers and injection molders in 2022, Plastics Technology and MoldMaking Technology are once again joining forces for a tooling/molding two-for-one.

Additive technology creates air pockets in film during orientation, cutting down on the amount of resin needed while boosting opacity, mechanical properties and recyclability.

Eco-friendly natural fiber range of decking, cladding, fencing, railing options ensure durable and long-lasting structures.

Cevotec, a tank manufacturer, Roth Composite Machinery and Cikoni, have undertaken a comprehensive project to explore and demonstrate the impact of dome reinforcements using FPP technology for composite tanks.

technotrans says climate protection, energy efficiency and customization will be key discussion topics at PTXPO as it displays its protemp flow 6 ultrasonic eco and the teco cs 90t 9.1 TCUs.

In this three-part collection, veteran molder and moldmaker Jim Fattori brings to bear his 40+ years of on-the-job experience and provides molders his “from the trenches” perspective on on the why, where and how of venting injection molds. Take the trial-and-error out of the molding venting process.

In this collection of articles, two of the industry’s foremost authorities on screw design — Jim Frankand and Mark Spalding — offer their sage advice on screw design...what works, what doesn’t, and what to look for when things start going wrong.

Thermoplastics for Large Structures, experts explored the materials and processing technologies that are enabling the transition to large-part manufacturing.

Initial demonstration in furniture shows properties two to nine times higher than plywood, OOA molding for uniquely shaped components.

Kennametal will cover the influence of different composite materials characteristics on drilling performance and how to optimize the process. Agenda:  Who is Kennametal? Hole making challenges in composite materials Innovations for hole making applications Upcoming events and academic partnerships

The Marservis PROeco is a mass transportation marine vessel using Bcomp natural fiber for interior parts in place of standard materials.

Across the show, sustainability ruled in new materials technology, from polyolefins and engineering resins to biobased materials.

Not surprisingly, this film giant focuses heavily on sustainability. UFlex’s global sustainability initiative Project Plastic Fix, is designed to form solutions that focuses on solutions to keep plastic in the economy and out of the environment.

Across all process types, sustainability was a big theme at NPE2024. But there was plenty to see in automation and artificial intelligence as well.

In a time where sustainability is no longer just a buzzword, the food and beverage packaging industry is required to be at the forefront of this innovation. By adopting circular packaging processes and solutions, producers can meet regulatory requirements while also satisfying consumer demand and enhancing brand reputation. Join Husky to learn more about the broader implications of the circular economy — as well as how leading brands are leveraging this opportunity to reduce costs, increase design flexibility and boost product differentiation. Agenda: The cost and operational benefits of embracing circularity Key materials in circular packaging — including rPET and emerging bioplastics How to design a circular food and beverage package Strategies for selecting sustainable closures to future-proof packaging solutions Optimization and streamlining of production processes for enhanced efficiency How Husky Technologies can enable your sustainable success

Hamilton Plastics taps into its 30-plus years of know-how in high-barrier films by bringing novel, custom-engineered, nine-layer structures resulting from the investment in two new lines.

Aerospace manufacturer joins forces with composite materials company to achieve sustainable manufacturing practices that overcome traditional composite layup tooling.

Whether you’re exploring new applications or seeking to gain a foothold in emerging markets, Carbon Fiber 2024 is where you’ll discover the insights and connections needed to shape your business strategy. Register now.

August 29-30 in Minneapolis all things injection molding and moldmaking will be happening at the Hyatt Regency — check out who’s speaking on what topics today.

A: UFlex is present across the complete value chain of flexible packaging. To cater to the growing need for sustainable packaging options for a coffee brand, we developed a unique eco-friendly pack with a standable pack structure that offers good barrier properties. Its one-side valve helps retain the freshness of coffee and prevents it from extraneous factors like moisture and air.

Herone, Spiral RTC, Teijin Carbon Europe and Collins Aerospace Almere recycle A350 thermoplastic composite clips/cleats waste into rods for the all-thermoplastic composite Multifunctional Fuselage Demonstrator’s crown.

A: Sustainability is in the DNA of UFlex — it permeates our products and processes and delivers on our carbon neutrality goals. To enhance our sustainable footprint across our manufacturing facilities, we have made investments in advanced technologies that consume lesser energy per ton to manufacture flexible packaging.

Q: How do you balance the pursuit of sustainability with a requirement for product protection, especially in the area of food packaging?

CW Tech Days are virtual events dedicated to the topics impacting the composites industry today. Access past event recordings and register for upcoming Tech Days.

While prices moved up for three of the five commodity resins, there was potential for a flat trajectory for the rest of the third quarter.

Q: Do your sustainability efforts extend to your manufacturing facilities? For example, how you use energy and consumer resources at your plants around the world?

A: One of the finest examples is when we collaborated with a leading rice brand to make its packaging structure more sustainable. Their conventional rice packaging comprised of different layers of polymers that delivered the desired performance attributes but with a lower recycling quotient. The rice brand approached us to develop a packaging structure that delivered the same attributes with an enhanced recycling quotient.

UFlex, India’s largest flexible packaging producer will pay people to collect plastics trash for the company’s recycling programs.

This session is designed to demonstrate the benefits of ultra polymers for aerospace applications with real case examples of Syensqo's polymer portfolio. Agenda:  Introduction to ultra polymers (PAEK, PEKK, PEEK, PAI) key features Application of ultra polymers in aerospace: concrete examples Benefits of ultra polymers: enhanced performance, durability and cost-efficiency

With sustainability at the core of our organization, we focus on source reduction — manufacturing films made of recycled content such as our green PET film Asclepius; source substitution — exemplified in our range of paper-based packaging tubes Kraftika; multi-layer plastic and PET bottle recycling; and bio-degradable materials that are currently in the trial stage.

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

Program will focus on sustainable, next-gen wing solutions, including in wing design and manufacturing and advancements in carbon fiber-reinforced composite materials.

Tom Zozokos is the director of technology for advanced composites at Trelleborg Sealing Solutions, focused on developing solutions for a wide range of market segments using composites technology. He has worked for Trelleborg for the last 14 years in a variety of roles including: design engineering for thermoset composite products, new business development within thermoplastic injection molding technology, and global product management for bearings, bushings and guides. tom has a bachelor's degree from Princeton University in mechanical and aerospace engineering and currently lives in Chicago, Illinois.

Core Technology Molding turned to Mold-Masters E-Multi auxiliary injection unit to help it win a job and dramatically change its process.

Performing regular maintenance of the layup tool for successful sealing and release is required to reduce the risk of part adherence.

The first project is underway to recover carbon fiber used in an A330-200 aircraft, which will then be regenerated for other end uses by HRC.

Mold maintenance is critical, and with this collection of content we’ve bundled some of the very best advice we’ve published on repairing, maintaining, evaluating and even hanging molds on injection molding machines.

Trelleborg will present a range of topics from the use of in-situ, automated fiber placement of thermoplastics prepreg for structural and functional products to complex injection molding of thermoplastic interior pieces.

UFlex has recycled more than half a million tons of multi-layer mixed plastic waste so far and has spent more than $20 million in the last financial year at its Poland and Mexico recycling sites.

Processors with sustainability goals or mandates have a number of ways to reach their goals. Biopolymers are among them.

Explore the cutting-edge composites industry, as experts delve into the materials, tooling, and manufacturing hurdles of meeting the demands of the promising advanced air mobility (AAM) market. Join us at CW Tech Days to unlock the future of efficient composites fabrication operations.

This is just one example of the many where we have developed products with higher recyclability or sustainability quotients without compromising on the barrier properties.

Gabriel Benarroch is a product sales engineer at Trelleborg Sealing Solutions in Albany. He has a dual bachelor’s degree in aeronautical engineering and mechanical engineering from Rensselaer Polytechnic Institute. He has six years of experience at Trelleborg working with aerospace customers on novel automated fiber placement applications.

Additionally, stitch-bonded non-crimp fabrics (NCFs) provide manufacturers and asset owners even more ways to gain a competitive advantage with products built specifically for the environments and loading conditions in which they will be utilized. Join Vectorply Corporation and Creative Composites Group (CCG) for this in-depth webinar detailing the process of engineering NCFs to build composite parts that will stand the test of time. Unlike steel, concrete and wood, composite NCFs can be optimized utilizing various fiber types, architectures and substrates to achieve the specific goals of their application efficiently. High corrosion resistance, strength and stiffness, and longevity can all be accomplished with custom-designed laminates for these heavily abused applications. Vectorply Vice President of Engineering Trevor Gundberg and Creative Composites Group Chief Sales Officer Dustin Troutman will share their industry-leading expertise on the process of laminate design and part production. Attendees can expect to learn when to use composite NCFs in their production process and the wide range of fiber-reinforced plastic (FRP) composites that Creative Composites Group produces for the industrial and infrastructure markets. Whether you want to learn more about utilizing NCFs in your production process or why CCG’s extensive product line may be the choice for your project, this webinar is the place learn the process and how to take the next steps. Agenda:  Distinct advantages of non-crimp fabrics versus alternative materials How to design laminates for specific processes such as pultrusion and infusion Real-world success spotlights of NCFs in industrial applications

The Plastics Industry Association (PLASTICS) has released final figures for NPE2024: The Plastics Show (May 6-10; Orlando) that officially make it the largest ever NPE in several key metrics.

In this collection of content, we provide expert advice on welding from some of the leading authorities in the field, with tips on such matters as controls, as well as insights on how to solve common problems in welding.

An overview of ASTM Standard Guide D8509, and its coupon-level mechanical testing of design properties for analyzing composite bolted joints.

Celebrating National Composites Week 2024, CW looks at how composites are being used to provide the next generation of energy.

We invest in extensive research for source substitution of difficult-to-recycle materials such as aluminum foil. Aluminum foil is one of the most important layers within certain flexible multi-layer plastics (MLP) products. It is used to give strength as well as durability to the packaging along with other barrier properties. However, it is a very difficult material to recycle, due to the fact that we first need to separate the aluminum foil from other layers and then process the remaining plastic layers.

Multiple speakers at Molding 2023 will address the ways simulation can impact material substitution decisions, process profitability and simplification of mold design.

The composites industry is increasingly recognizing the imperative of sustainability in its operations. As demand for lightweight and durable materials rises across various sectors, such as automotive, aerospace, and construction, there is a growing awareness of the environmental impact associated with traditional composite manufacturing processes.

Learn about sustainable scrap reprocessing—this resource offers a deep dive into everything from granulator types and options, to service tips, videos and technical articles.

In 1995, at the Davos Recycling Forum, we were recognized as the first company in the world to recycle mixed plastic waste from our recycling facilities in Noida, NCR-India and our efforts have also been acknowledged by the Government of India. Let me talk about two lines in particular:

Jetcam’s latest white paper explores the critical aspects of nesting in composites manufacturing, and strategies to balance material efficiency and kitting speed.

This sidebar to CW’s August 2024 feature article reviews this technology for more efficient composites manufacturing and why it aligns with Koridion active core molding.

Recoat temperature, part orientation and bead geometry are some key design variables to consider for a successful and reliable large-format additive manufacturing (LFAM) process.

While prices moved up for three of the five commodity resins, there was potential for a flat trajectory for the rest of the third quarter.

Tobe Packaging’s breakthrough was to create its Ecolefin PE multilayer film that could be applied with a specialized barrier coating.

Foundational research discusses the current carbon fiber recycling landscape in Utah, and evaluates potential strategies and policies that could enhance this sustainable practice in the region.

The JEC Forum DACH is a business meetings event organised by JEC The JEC Forum DACH is organised on October 22 and 23, 2024 by JEC, in partnership with the AVK, gathering the composite materials community from the DACH Region (Germany, Austria and Switzerland).

CompositesWorld’s Tech Days: Design, Simulation and Testing Technologies for Next-Gen Composite Structures is designed to provide a multi-perspective view of the state of the art in design, simulation, failure analysis, digital twins, virtual testing and virtual inspection.

Knowing the fundamentals for reading drawings — including master ply tables, ply definition diagrams and more — lays a foundation for proper composite design evaluation.

How the predictive tool “CZone” is applied to simulate the axial crushing response of composites, providing valuable insights into their use for motorsport applications.

The composites-intensive VTOL platform is next expected to undergo a series of test flights in various conditions to validate its performance, safety and reliability, leading up to eventual certification.

This Knowledge Center provides an overview of the considerations needed to understand the purchase, operation, and maintenance of a process cooling system.

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