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Berry Global Adds F&S Tool to Portfolio - tooling and injection molding

Author:gly    Date: 2024-09-30    

News from Dezeen Events Guide, a listings guide covering the leading design-related events taking place around the world. Plus occasional updates and invitations to Dezeen events.

A 3D printing startup technology’s ability to evenly disperse functional additives to photopolymers and align reinforcing fibers within the resin during cure is drawing moldmaking interest.

A quarterly newsletter rounding up a selection of recently launched products by designers and studios, published on Dezeen Showroom.

Join Wittmann for an engaging webinar on the transformative impact of manufacturing execution systems (MES) in the plastic injection molding industry. Discover how MES enhances production efficiency, quality control and real-time monitoring while also reducing downtime. It will explore the integration of MES with existing systems, emphasizing compliance and traceability for automotive and medical sectors. Learn about the latest advancements in IoT and AI technologies and how they drive innovation and continuous improvement in MES. Agenda: Overview of MES benefits What is MES? Definition, role and brief history Historical perspective and evolution Longevity and analytics Connectivity: importance, standards and integration Advantages of MES: efficiency, real-time data, traceability and cost savings Emerging technologies: IoT and AI in MES

Learn about sustainable scrap reprocessing—this resource offers a deep dive into everything from granulator types and options, to service tips, videos and technical articles.

Moldex3D and Fortify acknowledge that under certain conditions hundreds and possibly thousands of parts could be molded from a printed tool, but it is much more common to mold 50 to 200 components from such a mold. The challenge of using a printed tool then becomes the fact that molding process development alone can take 10-20 shots before good parts come off the press. “When process development for a tool that is estimated to last 50 shots takes 20 shots to get a defect-free part, you are nearly 50% through the mold’s life before you have a representative part,” Moldex3D says.

Formnext Chicago is an industrial additive manufacturing expo taking place April 8-10, 2025 at McCormick Place in Chicago, Illinois. Formnext Chicago is the second in a series of Formnext events in the U.S. being produced by Mesago Messe Frankfurt, AMT – The Association For Manufacturing Technology, and Gardner Business Media (our publisher).

Our most popular newsletter, formerly known as Dezeen Weekly, is sent every Tuesday and features a selection of the best reader comments and most talked-about stories. Plus occasional updates on Dezeen’s services and breaking news.

Gifted with extraordinary technical know how and an authoritative yet plain English writing style, in this collection of articles Fattori offers his insights on a variety of molding-related topics that are bound to make your days on the production floor go a little bit better.

Prior to simulation, this same part had been molded in ResMart POM 27 and required about 2 hours of process development time. Applying Moldex3D process settings, Fortify achieved a full part without any visual defects in the second shot. Ultimately, the simulation saved nearly 25 shots on the lifetime of the mold and almost 2 hours of process development time.

In this collection, which is part one of a series representing some of John’s finest work, we present you with five articles that we think you will refer to time and again as you look to solve problems, cut cycle times and improve the quality of the parts you mold.

Centazzo's project is a system of tiles that makes use of the insulating properties of glass to replace the vast amount of mixed plastics normally used to encase electrical wires in the home.

The Plastics Industry Association (PLASTICS) has released final figures for NPE2024: The Plastics Show (May 6-10; Orlando) that officially make it the largest ever NPE in several key metrics.

Join Engel in exploring the future of battery molding technology. Discover advancements in thermoplastic composites for battery housings, innovative automation solutions and the latest in large-tonnage equipment designed for e-mobility — all with a focus on cost-efficient solutions. Agenda: Learn about cutting-edge thermoplastic composites for durable, sustainable and cost-efficient battery housings Explore advanced automation concepts for efficient and scalable production See the latest large-tonnage equipment and technology innovations for e-mobility solutions

Fortify notes that the molding tenets typically applied to its molds call for low injection pressure and velocity, challenging the simulation software to completely fill the part without sinks or visible weld lines while remaining within the recommended process parameters.

The tiles would be attached to the wall using a backplate. Its internal pattern allows wires to be neatly organised before they are safely enclosed behind a removable front face.

This month’s resin pricing report includes PT’s quarterly check-in on select engineering resins, including nylon 6 and 66.

The simulation’s proposed processing parameters included injection pressure, cooling time, fill time, pack pressure and packing time, all of which was compiled into a process sheet.

technotrans says climate protection, energy efficiency and customization will be key discussion topics at PTXPO as it displays its protemp flow 6 ultrasonic eco and the teco cs 90t 9.1 TCUs.

In this collection of articles, two of the industry’s foremost authorities on screw design — Jim Frankand and Mark Spalding — offer their sage advice on screw design...what works, what doesn’t, and what to look for when things start going wrong.

Across the show, sustainability ruled in new materials technology, from polyolefins and engineering resins to biobased materials.

In the system Pope is proposing, pharmacies would receive medication in bulk before portioning it out into these vials according to the needs of each customer.

In a time where sustainability is no longer just a buzzword, the food and beverage packaging industry is required to be at the forefront of this innovation. By adopting circular packaging processes and solutions, producers can meet regulatory requirements while also satisfying consumer demand and enhancing brand reputation. Join Husky to learn more about the broader implications of the circular economy — as well as how leading brands are leveraging this opportunity to reduce costs, increase design flexibility and boost product differentiation. Agenda: The cost and operational benefits of embracing circularity Key materials in circular packaging — including rPET and emerging bioplastics How to design a circular food and beverage package Strategies for selecting sustainable closures to future-proof packaging solutions Optimization and streamlining of production processes for enhanced efficiency How Husky Technologies can enable your sustainable success

In this way, the potassium, phosphorous and nitrogen that build up in the water over time aren't flushed down the drain when the water gets changed, but instead used to help plants grow.

Exhibitors and presenters at the plastics show emphasized 3D printing as a complement and aid to more traditional production processes.

Discover how artifical intelligence is revolutionizing plastics processing. Hear from industry experts on the future impact of AI on your operations and envision a fully interconnected plant.

Multiple speakers at Molding 2023 will address the ways simulation can impact material substitution decisions, process profitability and simplification of mold design.

These include a glass container that uses water channels to keep its contents from oxidising, and a loose-leaf teapot to replace single-use bags.

Another student encased coloured glass offcuts – which are harder to recycle due to the chemicals used to dye them – within clear glass to create decorative, Terrazzo-like tiles.

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Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

Join this webinar to explore the transformative benefits of retrofitting your existing injection molding machines (IMMs). Engel will guide you through upgrading your equipment to enhance monitoring, control and adaptability — all while integrating digital technologies. You'll learn about the latest trends in IMM retrofitting (including Euromap interfaces and plasticizing retrofits) and discover how to future-proof your machines for a competitive edge. With insights from industry experts, it'll walk you through the decision-making process, ensuring you make informed choices that drive your business forward. Agenda: Maximize the value of your current IMMs through strategic retrofitting Learn how to integrate digital technologies to enhance monitoring and control Explore the benefits of Euromap interfaces and plasticizing retrofits Understand how retrofitting can help meet new product demands and improve adaptability Discover how Engel can support your retrofitting needs, from free consultations to execution

Sent every Thursday and containing a selection of the most important news highlights. Plus occasional updates on Dezeen’s services and invitations to Dezeen events.

Take a deep dive into all of the various aspects of part quoting to ensure you’ve got all the bases—as in costs—covered before preparing your customer’s quote for services.

The aim of this presentation is to guide you through the factors and the numbers that will help you determine if a robot is a smart investment for your application. Agenda:  Why are you considering automation? What problems are you trying to solve? How and why automation can help Crunch the numbers and determine the ROI

While the major correction in PP prices was finally underway, generally stable pricing was anticipated for the other four commodity resins.

He added: "It can be produced using widely available resources, melted down and endlessly re-formed to make new products without a substantial loss of material or quality."

While the melting process does not provide perfect mixing, this study shows that mixing is indeed initiated during melting.

Jaxon Pope created a series of glass vials that could be used as an alternative to the throwaway blister packs in which medication is commonly sold.

This is particularly useful when rapidly printed tooling is being used to expedite product design, and getting high quality parts in your hands quickly is the primary objective. As Moldex3D frames the situation: “For short-run quantities where defect-free parts are more important than a perfectly centered process, these starting parameters may be all you need.”

Our most popular newsletter, formerly known as Dezeen Weekly, is sent every Tuesday and features a selection of the best reader comments and most talked-about stories. Plus occasional updates on Dezeen’s services and breaking news.

August 29-30 in Minneapolis all things injection molding and moldmaking will be happening at the Hyatt Regency — check out who’s speaking on what topics today.

Others turned their attention to the personal care industry, designing packaging that would facilitate a keep-and-refill system. Customers would hold on to their glass containers and top up everything from make-up to cleaning products in the shop.

The fair is part of the wider Stockholm Design Week, which also saw design studio Form Us With Love launch a mix-it-yourself hand soap that almost entirely eliminates plastic waste.

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To showcase the potential benefits of utilizing Moldex3D to apply simulation for the optimization of a tool design and process creation, the company created a test part design along with Fortify.

Julius Nobling, meanwhile, created a series of vases in different shapes and sizes, to draw attention to the little-known fact that various vegetables can easily be re-grown at home with nothing but scraps and stumps that would otherwise have gone to waste.

"The medicine is initially purchased with an additional cost for its packaging and can then be returned to the pharmacy for a refund or refilled without an additional package charge," he explained.

Once the part design was finalized, the participants needed to choose the parting line, gate locations and orientations. To up the challenge for Moldex3D in creating a robust process for the part, the parting line was placed around the base edge of the part, while the gate was located in the bottom corner, leaving the largest boss a relatively long distance from the start of flow — a scenario that can often result in sinks.

Moldex3D’s Scott Sazin says that once the design was finalized, the mold files, molding resin (Vydyne 47HT nylon 6/6) and the machine parameters for the 30-ton Nissei NEX-IV were all sent to Moldex3D to perform its benchmark simulation. Moldex3D also considered the thermal properties of Fortify’s DT tooling resin, as well as the 30-second air blast to cool the face of the tools which is part of Fortify’s molding process. Moldex3D ran four different processes with varying fill times, choosing the one with shortest fill time and lowest residual stress, automatically generating a report for Fortify prior to it running the tool in the real world.

Circularity, which involves eliminating waste and pollution while sustaining natural systems, was a big topic at Stockholm's Furniture & Light Fair. The award for best standing going to Note Design Studio's re-usable design for furniture brand Vestre.

Successfully starting or restarting an injection molding machine is less about ticking boxes on a rote checklist and more about individually assessing each processing scenario and its unique variables.

The resulting 31 designs were presented at the Stockholm Furniture & Light Fair as part of an exhibition called Transparent.

"I created a thin, long vase for things like leeks and spring onions so that they could grow straight," he explained. "The round one is meant for herbs like basil or coriander and has a small opening so that the cutting can fit easily without falling."

In this three-part collection, veteran molder and moldmaker Jim Fattori brings to bear his 40+ years of on-the-job experience and provides molders his “from the trenches” perspective on on the why, where and how of venting injection molds. Take the trial-and-error out of the molding venting process.

“Fortify advises all of our customers on the value of pairing Moldex3D with Fortify’s printed molds,” Fortify’s Ben MacDonald says. “Any contract molder that is using Fortify’s printed molds should also be using Moldex3D to extract the most value out of each mold tool.”

Resin drying is a crucial, but often-misunderstood area. This collection includes details on why and what you need to dry, how to specify a dryer, and best practices.

Core Technology Molding turned to Mold-Masters E-Multi auxiliary injection unit to help it win a job and dramatically change its process.

Moldex3D simulation was used to determine an optimized molding process for this injection molding tool printed by Fortify. Photo Credit: Fortify

Contact lens cases, vegetable vases and pill packets are some glass objects by students at Lund University in Sweden to explore how the reusable could help the transition to a circular economy.

Second quarter started with price hikes in PE and the four volume engineering resins, but relatively stable pricing was largely expected by the quarter’s end.

Say “manufacturing automation” and thoughts immediately go to the shop floor and specialized production equipment, robotics and material handling systems. But there is another realm of possible automation — the front office.

"I'm hoping that, by making the vases elegant and decorative, it will make users feel more comfortable with growing plants that aren’t typically perceived to be beautiful."

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"Glass has two main selling points in a cyclical system: its longevity and its recyclability," said Lund University student Riccardo Centazzo."It is an impermeable material with high corrosion and temperature resistance that can also be exceptionally hard."

"It utilises no plastic or hybrid materials and is much more resistant to temperature, corrosion and rodents," he told Dezeen.

Five industry pros with more than 200 years of combined molding experience provide step-by-step best practices on mounting a mold in a horizontal injection molding machine.

The companies settled on a complex part that could lead to defects if a good process was not utilized. The part design applied featured through-holes and ribs, with varying wall thicknesses — design aspects that can make defects such as weld lines, sink and hesitation highly possible.

"Used vials are sent to a cleaning facility to be industrially cleaned and a vial that is considered too scratched can be sent back to the manufacturer to be melted down and used in the production of new vials."

Sent every Thursday and containing a selection of the most important news highlights. Plus occasional updates on Dezeen’s services and invitations to Dezeen events.

While prices moved up for three of the five commodity resins, there was potential for a flat trajectory for the rest of the third quarter.

After successfully introducing a combined conference for moldmakers and injection molders in 2022, Plastics Technology and MoldMaking Technology are once again joining forces for a tooling/molding two-for-one.

Another project intent on repurposing waste comes from Gao Ziyu, who designed a fishbowl that doubles up as a watering can.

Across all process types, sustainability was a big theme at NPE2024. But there was plenty to see in automation and artificial intelligence as well.

Mixed in among thought leaders from leading suppliers to injection molders and mold makers at the 2023 Molding and MoldMaking conferences will be molders and toolmakers themselves.

Different coloured scales on the side of each vial help the pharmacist fill in the right doses, while the lid is made from recyclable plastic to create an airtight seal.

This Knowledge Center provides an overview of the considerations needed to understand the purchase, operation, and maintenance of a process cooling system.

Mold maintenance is critical, and with this collection of content we’ve bundled some of the very best advice we’ve published on repairing, maintaining, evaluating and even hanging molds on injection molding machines.

Additive technology creates air pockets in film during orientation, cutting down on the amount of resin needed while boosting opacity, mechanical properties and recyclability.

Processors with sustainability goals or mandates have a number of ways to reach their goals. Biopolymers are among them.

As food packaging is a major contributor to the plastic waste crisis, various projects proposed more sustainable alternatives.

A quarterly newsletter rounding up a selection of recently launched products by designers and studios, published on Dezeen Showroom.

Plastics Technology’s Tech Days is back! Every Tuesday in October, a series of five online presentations will be given by industry supplier around the following topics:  Injection Molding — New Technologies, Efficiencies Film Extrusion — New Technologies, Efficiencies Upstream/Downstream Operations Injection Molding — Sustainability Extrusion — Compounding Coming out of NPE2024, PT identified a variety of topics, technologies and trends that are driving and shaping the evolution of plastic products manufacturing — from recycling/recyclability and energy optimization to AI-based process control and automation implementation. PT Tech Days is designed to provide a robust, curated, accessible platform through which plastics professionals can explore these trends, have direct access to subject-matter experts and develop strategies for applying solutions in their operations.

"By moving the wiring from inside the walls to their surface, they are easier to access for maintenance or modification without having to damage walls or replace the whole system. If a house is demolished, the tiles can easily be reused or recycled."

This demo will showcase Fortify's methods used at their in-house molding center to back up these claims - including competitive benchmarking.

Ultradent's entry of its Umbrella cheek retractor took home the awards for Technical Sophistication and Achievement in Economics and Efficiency at PTXPO.

Mike Sepe has authored more than 25 ANTEC papers and more than 250 articles illustrating the importance of this interdisciplanary approach. In this collection, we present some of his best work during the years he has been contributing for Plastics Technology Magazine.

Join KraussMaffei for an insightful webinar designed for industry professionals, engineers and anyone interested in the manufacturing processes of PVC pipes. This session will provide a comprehensive understanding of the technology behind the production of high-quality PVC pipes: from raw material preparation to final product testing. Agenda: Introduction to PVC extrusion: overview of the basic principles of PVC pipe extrusion — including the process of melting and shaping PVC resin into pipe forms Equipment and machinery: detailed explanation of the key equipment involved — such as extruders, dies and cooling systems — and their roles in the extrusion process Process parameters: insight into the critical process parameters like temperature, pressure and cooling rates that influence the quality and consistency of the final PVC pipes Energy efficiency: examination of ways to save material and energy use when extruding PVC pipe products

Despite price increase nominations going into second quarter, it appeared there was potential for generally flat pricing with the exception of a major downward correction for PP.

Items ranging from food and drink packaging, to cosmetics and building materials, have been made from glass in collaboration with a team of expert glassblowers.

News from Dezeen Events Guide, a listings guide covering the leading design-related events taking place around the world. Plus occasional updates and invitations to Dezeen events.

We will only use your email address to send you the newsletters you have requested. We will never give your details to anyone else without your consent. You can unsubscribe at any time by clicking on the unsubscribe link at the bottom of every email, or by emailing us at [email protected].

Introduced by Zeiger and Spark Industries at the PTXPO, the nozzle is designed for maximum heat transfer and uniformity with a continuous taper for self cleaning.

Plastics Technology covers technical and business Information for Plastics Processors in Injection Molding, Extrusion, Blow Molding, Plastic Additives, Compounding, Plastic Materials, and Resin Pricing. About Us

Reusable glass vials for pills can replace disposable blister packs, while glass tiles could replace the plastic used to insulate wires.

While prices moved up for three of the five commodity resins, there was potential for a flat trajectory for the rest of the third quarter.

Sustainability continues to dominate new additives technology, but upping performance is also evident. Most of the new additives have been targeted to commodity resins and particularly polyolefins.

In this collection of content, we provide expert advice on welding from some of the leading authorities in the field, with tips on such matters as controls, as well as insights on how to solve common problems in welding.

Injection molding simulation software has long been used to optimize a mold design prior to its fabrication. Now Moldex3D is working with additive manufacturing technology supplier Fortify to optimize the process that will be run on the printed tooling, maximizing its limited production run.

The polymers in plastic, on the other hand, degrade a little every time they are recycled, meaning they need to be mixed with new, virgin plastic to remain viable.

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When, how, what and why to automate — leading robotics suppliers and forward-thinking moldmakers will share their insights on automating manufacturing at collocated event.

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